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Old 12-17-04, 05:21 PM   #1
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Newbie needs additional SOA info

Hi everyone,
I just bought my latest and need some additional info.
76 Fj40 with lots of goodies: New LT1, Th-350, NP205. Narrowed D-60 front and rear axles, etc. I am planning on selling the brand new 4" lift and performing my first spring over lift with 35"-36" tires. I have read the tech articles on this site on SOA conversions but would appreciate your recommendations on my equipment. PM me if you have anything you can email. My other email account has a huge storage capacity for images. Any help will be much appreciated. Thanks a million
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Old 12-17-04, 05:54 PM   #2
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Are you unhappy with SUA? What tires size is on this currently? I have a buddy who wheels great with SUA and 39.5s with a 4" lift. What reason are you going this route? Just curious, it sounds like a fairly decent rig as is. If changing look toward a link suspension which will give you much better performance, and not have to deal with wraping springs of a SOA.


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Old 12-18-04, 12:12 AM   #3
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I plan to limit this project to 36" tires because the police in my area are a real pain in the neck about large rigs on public roads. I will need to drive out of the valley to get to the trails. I had a 4" SUA on the last FJ but had problems clearing 35" tires while wheeling. This new project has a similar front shackle reversal kit installed. In your opinion, what would be a good option to gain a bit more clearance? I hate to be a bother but you guys have the experience to help me get this done right the first time.

Jarrett
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Old 12-18-04, 06:54 AM   #4
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metalcagetech.com front fenders will assist in the front a great deal. in the rear, I rely on the fender tub for a bump stop, and just trimmed the outer fender up flush with the bottom of the well.


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Old 12-18-04, 07:34 AM   #5
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SOA will ride better, but not worth the hassle for 36's IMHO.


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Old 12-19-04, 08:12 PM   #6
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where do you live?
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Old 12-23-04, 02:31 PM   #7
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I live in CT.
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Old 12-27-04, 02:18 PM   #8
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Update:
I finally nailed down a more solid plan for this truck. Part of my problem was correctly identifying the D-60's and related parts as the prevoius owner had made some strange modifications. I have a regular rotation Ford D-60 up front with a limited slip 4:10. The weak link on this axle appears to be the 1978 FJ40 knuckles, hubs, and rotors installed by the prevoius owner on the front D-60. Caster/Camber angles are wrong and axle tubing needs to be rotated anyway for proper pinion angle. The rear D-60 has a detroit locker with the same ratio and has been fitted with rear drums off of an 87 Toyota pickup. Both axles are 30 spline but the front is missing both shafts. All that having been said, I also plan to stretch the driveline a bit and do a SOA conversion with longer springs. I am guessing that now might be a good time to buy stronger GM/Ford front knuckles/brakes and rear brakes since everything needs to be cut off anyhow. Any ideas are welcome. If any of you guys have additional images of your trucks with lengthened wheelbases please PM me so I can give you my other email address. It would be a nice benefit to see first hand. Thanks
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Old 12-27-04, 02:46 PM   #9
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Landcruiser knuckles on a D-60? Why? How? and Who?
87 toyota pickup brakes on a D-60? Why? How? and Who?


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Old 12-27-04, 03:46 PM   #10
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My sentiments exactly!
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Old 12-27-04, 04:06 PM   #11
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Was the previous owner mentally disturbed. so is it 6 lug front and back? I'm still trying to understand this.


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Old 12-27-04, 04:59 PM   #12
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Correct. 6 lug front and rear. Stupid by anyones standards. This is the first time I have delt with D60's so I am now trying to determine how to remedy this disaster. I am not planning to compete with this truck in Moab but I will be running it through the trails in New England. I have seen some of the insane axles you guys are running but I think they might be overkill for 36" tires and moderate offroading. Can anyone get me started with some part numbers and basic descriptions on how to build a decent D60 once I cut the weak Yoda knuckles/etc off? I don't want to just send parts out for modifications without being educated on the pro's and cons.
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Old 12-27-04, 10:26 PM   #13
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might be easier to find a LC front end. will hold up, as they are plenty strong enough to handle 36" under moderate wheeling.


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Old 12-27-04, 10:32 PM   #14
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Chromo inners and long birfs and you are fine for 38's-so say most.

I have both, but only 33's. I like overkill.


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Old 12-28-04, 06:50 AM   #15
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soon to find out how chromo inners and longs hold up to 40's as well....

Pics would rock of this odd setup you have...


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Old 12-28-04, 07:24 AM   #16
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Hey i live in CT too. I am running FJ62 Axles with stock inners, Longs, and Iroks...no breakage yet from sitting in the driveway. Hope to have the thing in trail ready condition for late winter early spring...haha I sent you and email...would love to see this creation the PO came up with on your truck. I have a couple front 40 housing hanging out. if you need one possibly.

Stew
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Old 12-28-04, 11:23 AM   #17
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Definetely unbelieveable...

Anyway, it should not be too hard to SOA this one, just find a set of stock springs and use an addaleaf. If you have to tweak with the angles axles and tubing that is what you'll have to do with the SOA anyway. The only thing is the costs do add up, you will need hysteer arms (hehem) and kit (about $400) and shocks and a million other little things. It is $1000 at least to do it right....


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Old 12-28-04, 02:04 PM   #18
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I am sure the costs will add up. Thanks for the additional info. I'm trying to lower my parts costs because I will have to spend extra for some professional help from a local fabricator to get some of these mods squared away. I just moved and don't have my garage equiped for this project yet.
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Old 12-29-04, 03:00 PM   #19
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Please take pictures of your current axles under the truck and post them here, I know there are more than two of us who are DYING! to see this setup.

Please Please Pretty Please.


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Old 12-30-04, 07:50 AM   #20
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Hang tight. I haven't tried to post pics yet but I will give it a shot this afternoon. I have tons of pics available.
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Old 12-30-04, 03:46 PM   #21
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Axle pics
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Old 12-30-04, 03:57 PM   #22
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rear axle is centered diff Dana sumthin, 30-spline, with minitruck shafts/flanges and brakes

front is likely minitruck outers, not Cruiser. (insignificant difference)


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1974 FJ40 'The Raisin' - Pitbull Rockers, 30-spline Longfields, SOA - 1/4 ellip
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2003 2500HD Duramax - Edge/Juice/Attitude, 285 Nitto Terra Grapplers, 4" exhaust


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Old 12-30-04, 04:09 PM   #23
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How much did you pay for this?


is that some type of locker in the rear?
is the rear tube welded or is it a press fit?

front no wipers on knuckle, no caliper, how is the steering hooked up?

looks like vented rotors but no brakes at all on the rig?


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1965 FJ45 LWB 2nd owner, 2F, 4speed, sprung over, 35"BFG Mud terrains
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1970 FJ55 all stock
1980 FJ40 all stock, factory air and power steering, 82,000 miles
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Old 12-30-04, 04:17 PM   #24
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I would like to met the guy who did this work. It actually looks like it would work. if all the pieces were there
and thats the stock steering pup.


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Old 12-30-04, 04:41 PM   #25
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Quote:
Originally Posted by cali-cruiser
I would like to met the guy who did this work. It actually looks like it would work...
Any axle shop can handle the work... I know there are several here in Utah that do similar conversions, though usually the opposite direction... Mini/LC diffs with 44/60 knuckles. There are several companies that use a Ford 9" center with the D60 knuckles... Just a matter of spending the money...


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Old 12-30-04, 05:14 PM   #26
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Thanks for the updates. It is nice being in a forum where people respond with ideas so quickly. I just located a local fabricator who is going to help me strech the wheelbase and modify these axles. Sounds like he knows his shit. He builds race cars, 4x4's that take flight, and rock buggies. I bought my truck for $6k. It came with Aqualu tub, firewall, tailgate, windshield, and fender flares. New 350 hp LT1, new TH350, rebuilt NP205, new 4" lift springs, and all other interior, exterior, electrical, and mechanical parts. Now that the body panels are all on and all rivet nuts have been drilled and set...this truck could possibly be complete in about a 5 weeks. This is a part time project for me.
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Old 12-30-04, 07:23 PM   #27
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Looks and sounds like a decent find. I suspect what the PO did with the front axle was take a rear D60 std rotation axle and fabbed on the cruiser/mini truck knuckles. Both would be 30spline and cheap to do along with retaining the 6 lug hubs.

Depending on your plan, I personally would run that setup and only change to longfields instead of birfs. Modifing the front axle to be truely D60 with knuckles and hub will cost a lot of money better spent elsewhere. The rear axle looks good as well. Going back to cuiser stuff is not an upgrade and probably a wash strength wise. Only gain would be about 1.5-2.5" of diff clearance, and not worth the trouble, just add bigger tires. I say run with them axles and just fix the pinion/caster angles. I probably would keep it SUA, put some tires on it and wheel it. Save your cash until you really get crazy with link suspension and 40+ size tires.


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Old 12-30-04, 10:47 PM   #28
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Quote:
Originally Posted by cali-cruiser
and thats the stock steering pup.

looking at the pic of the front right, where is the relay rod?


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1965 FJ45 LWB 2nd owner, 2F, 4speed, sprung over, 35"BFG Mud terrains
1965/67 FJ45 SWB combining 2 into 1 under construction
1970 FJ55 all stock
1980 FJ40 all stock, factory air and power steering, 82,000 miles
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Old 12-31-04, 07:06 AM   #29
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The tie rod will not be fabricated until the knuckles are rotated to the proper angle.
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Old 01-02-05, 07:18 PM   #30
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Any thoughts from you guys on converting the rear 87 Toy pickup drums out to rear discs? Will the caliper bracket shown in pdf format on the technical links page work with minitruck 4 bolt flanges?

Last edited by jkravito; 01-02-05 at 08:19 PM.
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