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12-27-07, 03:40 PM
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#1 (permalink)
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OHV Trail Patrol
Join Date: May 2005
Location: Newberg, OR
Posts: 3,296
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Rock buggy chassis
Well, I got the okay from the wife to build a buggy as soon as our cars are paid off (within 2.5 years)... After much thought, I want it to be a two seater running all Toyota running gear (supercharged 3.4l V6, auto, dual marlin cases, LC axles...), 39.5" - 42" rubber, approx 110" WB, linked front and rear w/ Sway-Away coilovers, etc.
My problem is, I would like to start with a pre-fabbed chassis. Any recommendations? Or should I start with a Toyota frame and go from there? Basically, I'm afraid that I don't have the skills to build my own chassis from scratch...
__________________
Chad - Cascade Cruisers
KE7VSA - MetalTech
FZJ80 - 37's, lifted, locked, geared, cut and dented.
Quote:
Originally Posted by bugsnbikes
Dewd- You would bend those spindles if I tucked them into the passenger seat  You are a candidate for a bobbed 80----not a high clearance bumper. 
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12-27-07, 03:59 PM
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#2 (permalink)
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Forum Lifer
Join Date: Apr 2006
Location: Hillsboro, OR
Posts: 2,886
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Quote:
Originally Posted by CreeperSleeper
Well, I got the okay from the wife to build a buggy as soon as our cars are paid off (within 2.5 years)... After much thought, I want it to be a two seater running all Toyota running gear (supercharged 3.4l V6, auto, dual marlin cases, LC axles...), 39.5" - 42" rubber, approx 110" WB, linked front and rear w/ Sway-Away coilovers, etc.
My problem is, I would like to start with a pre-fabbed chassis. Any recommendations? Or should I start with a Toyota frame and go from there? Basically, I'm afraid that I don't have the skills to build my own chassis from scratch...
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I'd start with an fj-80 base...
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12-27-07, 04:03 PM
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#3 (permalink)
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Beagles Rule!
Join Date: Mar 2006
Location: Central California
Posts: 15,930
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How much of the build do you want to do on your own?
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12-27-07, 04:06 PM
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#4 (permalink)
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OHV Trail Patrol
Join Date: May 2005
Location: Newberg, OR
Posts: 3,296
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I don't mind doing most of it on my own, I just want the main chassis provided for me so I don't die.
__________________
Chad - Cascade Cruisers
KE7VSA - MetalTech
FZJ80 - 37's, lifted, locked, geared, cut and dented.
Quote:
Originally Posted by bugsnbikes
Dewd- You would bend those spindles if I tucked them into the passenger seat  You are a candidate for a bobbed 80----not a high clearance bumper. 
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12-27-07, 04:06 PM
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#5 (permalink)
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OHV Trail Patrol
Join Date: May 2005
Location: Newberg, OR
Posts: 3,296
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Quote:
Originally Posted by brokenparts
I'd start with an fj-80 base... 
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I will if you start with a FJ-60 base...
__________________
Chad - Cascade Cruisers
KE7VSA - MetalTech
FZJ80 - 37's, lifted, locked, geared, cut and dented.
Quote:
Originally Posted by bugsnbikes
Dewd- You would bend those spindles if I tucked them into the passenger seat  You are a candidate for a bobbed 80----not a high clearance bumper. 
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12-27-07, 04:07 PM
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#6 (permalink)
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250+ Club
Join Date: Oct 2004
Location: near my girls
Posts: 657
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I'd consider the Formula X chassis from Hendrix as a great start.
Dump the 80 series running gear into it and go from there.
Build as the funds allow
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12-27-07, 04:12 PM
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#7 (permalink)
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Admin
Join Date: Jan 2002
Location: Appleton, WI
Posts: 8,352
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lots of options for chassis out there....one of my favorites is still Twisted Customs...Blue Torch also does a nice one...
I'm considering a pair of rectangular mandrel bent rails from Throttle Down Kustoms....they've done one set of custom rails for an FJ45 project. Start with the outside rails, add a cross member or two, and build from there....
IMO, do NOT start with a stock frame....too heavy and too flimsy for a from-scratch buggy....my plan is a 4.3-700-atlas with 7075 links and SAW airshocks over cruiser axles....part of it assume i scrap my existing FJ40 to scavenge some parts tho, which I haven't talked myself into quite yet....
__________________
Brian 'woody' Swearingen
Owner, IH8MUD.com
Owner, ROCKCRAWLER.com
- 1974 FJ40 'The Raisin' - 39" Pitbull Maddogs, 17x9 TrailReadys, 30-spline Longfields, SOA - 1/4 ellip, Ultimate Air, MobiArc, Optima RedTop
- 1996 FZJ80 'Gretchen' - MetalTech sliders, MetalTech tube front, MileMarker V10 MiFi, OME lift, IPOR rear & skid, 4x4Labs swings, INTI rack, dual Optima RedTops, 285 TreadWright tires, Ultimate Air, Raingler Barrier
- 2009 buggy....designing... RockCrusher60's
- 2003 2500HD Duramax - Edge/Juice/Attitude, 285 Hankook DynaPro ATM, KYB MonoMax, 4" exhaust
- 2008 32' ABU Gooseneck car hauler, 2000 Damon Hornet M-32F, 1997 14' car hauler
Forum Questions? Click Here! .. .. .. .. 2009 IH8MUD Wheelin Schedule!
'America will never be destroyed from the outside. If we falter and lose our freedoms, it will be because we destroyed ourselves.' Abraham Lincoln
'Everyone wants to save the porpoises, but no one cares about the tuna'
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12-27-07, 04:14 PM
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#8 (permalink)
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250+ Club
Join Date: Jan 2005
Location: Seattle
Posts: 298
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Creeper,
I can't image that you would be saving any money by building your own chassis. So unless you are looking for the zen like experience of building a chassis I think you are on the right track to just buy one. Making brackets and components is one thing - but to build a whole chassis is a huge process with big learning curves. I personally think buying a chassis from any one of the sponsors or venders here would be money well spent. Once you have the chassis it is pretty easy to mix and match or customize per your needs/budget.
I am looking forward to the build thread!
Andy
__________________
1973 FJ40 -
Rimrock - 2
FJ40 - 0
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12-27-07, 04:19 PM
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#9 (permalink)
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OHV Trail Patrol
Join Date: May 2005
Location: Newberg, OR
Posts: 3,296
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Quote:
Originally Posted by awp_cruiser
Creeper,
I can't image that you would be saving any money by building your own chassis. So unless you are looking for the zen like experience of building a chassis I think you are on the right track to just buy one. Making brackets and components is one thing - but to build a whole chassis is a huge process with big learning curves. I personally think buying a chassis from any one of the sponsors or venders here would be money well spent. Once you have the chassis it is pretty easy to mix and match or customize per your needs/budget.
I am looking forward to the build thread!
Andy
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I agree... I just am wondering which chassis to go with.
__________________
Chad - Cascade Cruisers
KE7VSA - MetalTech
FZJ80 - 37's, lifted, locked, geared, cut and dented.
Quote:
Originally Posted by bugsnbikes
Dewd- You would bend those spindles if I tucked them into the passenger seat  You are a candidate for a bobbed 80----not a high clearance bumper. 
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12-27-07, 04:27 PM
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#10 (permalink)
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Forum Lifer
Join Date: Apr 2006
Location: Hillsboro, OR
Posts: 2,886
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what's wrong with the one you sit in between now?
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12-27-07, 04:31 PM
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#11 (permalink)
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Forum Lifer
Join Date: Apr 2006
Location: Hillsboro, OR
Posts: 2,886
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hi-jack.. you still pullin that head tonight?
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12-27-07, 04:39 PM
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#12 (permalink)
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OHV Trail Patrol
Join Date: May 2005
Location: Newberg, OR
Posts: 3,296
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Nothin is wrong with the 80... What's wrong with your 60?!?
Yep, head is being pulled tonight. I got beer if you want to come help!
__________________
Chad - Cascade Cruisers
KE7VSA - MetalTech
FZJ80 - 37's, lifted, locked, geared, cut and dented.
Quote:
Originally Posted by bugsnbikes
Dewd- You would bend those spindles if I tucked them into the passenger seat  You are a candidate for a bobbed 80----not a high clearance bumper. 
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12-27-07, 05:29 PM
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#13 (permalink)
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Forum Lifer
Join Date: Apr 2006
Location: Hillsboro, OR
Posts: 2,886
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I'm just givin ya crap... I know what your getting at. A rock buggy chassis would be sweet.
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12-27-07, 05:34 PM
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#14 (permalink)
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Forum Lifer
Join Date: Apr 2006
Location: Hillsboro, OR
Posts: 2,886
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No go on tonight...
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12-27-07, 06:04 PM
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#15 (permalink)
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OHV Trail Patrol
Join Date: May 2005
Location: Newberg, OR
Posts: 3,296
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Quote:
Originally Posted by brokenparts
No go on tonight...
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I see how you are...
__________________
Chad - Cascade Cruisers
KE7VSA - MetalTech
FZJ80 - 37's, lifted, locked, geared, cut and dented.
Quote:
Originally Posted by bugsnbikes
Dewd- You would bend those spindles if I tucked them into the passenger seat  You are a candidate for a bobbed 80----not a high clearance bumper. 
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12-31-07, 09:31 AM
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#16 (permalink)
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Forum Regular
Join Date: Nov 2004
Location: Dallas
Posts: 52
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Quote:
Originally Posted by woody
lots of options for chassis out there....one of my favorites is still Twisted Customs...Blue Torch also does a nice one...
....part of it assume i scrap my existing FJ40 to scavenge some parts tho, which I haven't talked myself into quite yet....
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Why scrap a rig that has been so 'gently' broke in?
X2 on the Twisted Custom chassis!
Jimbro
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12-31-07, 10:12 AM
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#17 (permalink)
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Site Addict
Join Date: Apr 2004
Location: CrAwLoRaDo
Posts: 1,860
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Twisted customs chassis are sweet. Extream Engeering's wrath chassis are very nice as well and work very well. Check out Nicks 500hsp 4whlstr wrath chassis
I personally would change a few things about your build, build around an atlas and shoot for a wheel base a little shorter if is going to be a 2 seater.
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12-31-07, 10:55 AM
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#18 (permalink)
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OHV Trail Patrol
Join Date: May 2005
Location: Newberg, OR
Posts: 3,296
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Yeah, I really would like to keep this Toyota running gear, but the 350/700R4/Atlas/Dana60s drivetrain def sounds like more fun!
__________________
Chad - Cascade Cruisers
KE7VSA - MetalTech
FZJ80 - 37's, lifted, locked, geared, cut and dented.
Quote:
Originally Posted by bugsnbikes
Dewd- You would bend those spindles if I tucked them into the passenger seat  You are a candidate for a bobbed 80----not a high clearance bumper. 
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12-31-07, 12:00 PM
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#19 (permalink)
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Site Addict
Join Date: Apr 2004
Location: CrAwLoRaDo
Posts: 1,860
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nothing wrong with the rest being toyota, 3.4 is a good motor, and if I had the option of supercharged 3.4 vs. 350 I would choose the yoter. If it is lite yota axles can work out and if you break them it isn't that big of a deal, but breaking t-cases really really sux, I know X3
The big thing is once you get dual yota cases built will all the "big" parts you are almost in as deep $$ wise as a atlas and you still can't front dig!
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12-31-07, 12:01 PM
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#20 (permalink)
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Admin
Join Date: Jan 2002
Location: Appleton, WI
Posts: 8,352
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my build will be a 4.3/700R/Atlas with a front Cruiser housing and a rear centered mini/Cruiser hybrid....despite my best efforts, I'm incapable of breaking my 30-spline Longfield setup...and believe me, I've tried....
__________________
Brian 'woody' Swearingen
Owner, IH8MUD.com
Owner, ROCKCRAWLER.com
- 1974 FJ40 'The Raisin' - 39" Pitbull Maddogs, 17x9 TrailReadys, 30-spline Longfields, SOA - 1/4 ellip, Ultimate Air, MobiArc, Optima RedTop
- 1996 FZJ80 'Gretchen' - MetalTech sliders, MetalTech tube front, MileMarker V10 MiFi, OME lift, IPOR rear & skid, 4x4Labs swings, INTI rack, dual Optima RedTops, 285 TreadWright tires, Ultimate Air, Raingler Barrier
- 2009 buggy....designing... RockCrusher60's
- 2003 2500HD Duramax - Edge/Juice/Attitude, 285 Hankook DynaPro ATM, KYB MonoMax, 4" exhaust
- 2008 32' ABU Gooseneck car hauler, 2000 Damon Hornet M-32F, 1997 14' car hauler
Forum Questions? Click Here! .. .. .. .. 2009 IH8MUD Wheelin Schedule!
'America will never be destroyed from the outside. If we falter and lose our freedoms, it will be because we destroyed ourselves.' Abraham Lincoln
'Everyone wants to save the porpoises, but no one cares about the tuna'
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12-31-07, 12:15 PM
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#21 (permalink)
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Site Addict
Join Date: Sep 2004
Location: in a house
Posts: 1,722
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Tfab in tahoe city
__________________
John on the hawgs
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12-31-07, 12:31 PM
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#22 (permalink)
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250+ Club
Join Date: Mar 2005
Location: burbank ca
Posts: 711
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my buggy is all toyota drivetrain and people still think its a stock 40
__________________
anti-christ of cruiserheads
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12-31-07, 01:10 PM
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#23 (permalink)
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what he said
Join Date: Feb 2002
Location: Las Vegas
Posts: 13,100
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Quote:
Originally Posted by woody
my build will be a 4.3/700R/Atlas with a front Cruiser housing and a rear centered mini/Cruiser hybrid....despite my best efforts, I'm incapable of breaking my 30-spline Longfield setup...and believe me, I've tried....
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You do know what is going to happen dontcha? You are gonna build the buggy the way you just described and then kill axles left and right.
You HAVE the D60 stuff. Use it silly
And CoolCruiser, what buggy exactly are you talking about?
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12-31-07, 01:18 PM
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#24 (permalink)
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250+ Club
Join Date: Mar 2005
Location: burbank ca
Posts: 711
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Quote:
Originally Posted by Mace
You do know what is going to happen dontcha? You are gonna build the buggy the way you just described and then kill axles left and right.
You HAVE the D60 stuff. Use it silly
And CoolCruiser, what buggy exactly are you talking about?
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 the caddy on dubs foolio
__________________
anti-christ of cruiserheads
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01-02-08, 11:42 AM
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#25 (permalink)
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250+ Club
Join Date: Aug 2005
Location: Got glitter??????
Posts: 362
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Quote:
Originally Posted by coolcruiserfj40
 the caddy on dubs foolio
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Looks stock to me...
Chris
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01-03-08, 07:36 AM
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#26 (permalink)
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Forum Lifer
Join Date: Feb 2002
Location: Canton, Mississippi
Posts: 3,477
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I tried the buggy with Toyota stuff thing and it just does not pay off in the long run.
I was running the 2.7 Taco motor (excellent buggy motor), W56 tranny, Dual Marlins with stock inthe reduction and 4.7 in the rear case with Longfield 4340 output shaft.
I broke the Tcase 4 times starting with the small inputs all the way to the Longfield "bulletproof" output shaft.
I never broke the Tacoma 8.4 rear with the Polyperformance axles.
So, do the Toyota thing, but stick an Atlas in there.
I would do a 3.4/Auto/Atlas 4 speed/Toy Front with Diamond housing and 8.4 with Diamond housing rear.
I speak from experience here and this will save you money in the long run.
Finally, Woody....4.3's are gay. Get a V8 and stop fucking around with that motor.
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01-03-08, 07:56 AM
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#27 (permalink)
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Forum Lifer
Join Date: Sep 2002
Location: Vancouver Island BC Canada
Posts: 4,641
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Its kinda pricey but is the 4 litre lexus motor becoming popular in the buggy scene?
Quote:
Originally Posted by wngrog
I tried the buggy with Toyota stuff thing and it just does not pay off in the long run.
I speak from experience here and this will save you money in the long run.
Finally, Woody....4.3's are gay. Get a V8 and stop fucking around with that motor.
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__________________
Come and visit us in Duncan, Vancouver Island, BC
www.raddcruisers.ca
Monday - Friday 08:00 - 17:00
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01-03-08, 08:06 AM
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#28 (permalink)
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Admin
Join Date: Jan 2002
Location: Appleton, WI
Posts: 8,352
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Quote:
Originally Posted by Radd Cruisers
Its kinda pricey but is the 4 litre lexus motor becoming popular in the buggy scene?
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Mike Knorr ran that in his Twisted Customs chassis buggy for a couple years...he now runs a stroked 302 and is WAY happier with the motor performance...they always seemed to have issues with the Lexus motor in there....not sure what all those issues were offhand....
I'll see if I can get him to post up on it....
__________________
Brian 'woody' Swearingen
Owner, IH8MUD.com
Owner, ROCKCRAWLER.com
- 1974 FJ40 'The Raisin' - 39" Pitbull Maddogs, 17x9 TrailReadys, 30-spline Longfields, SOA - 1/4 ellip, Ultimate Air, MobiArc, Optima RedTop
- 1996 FZJ80 'Gretchen' - MetalTech sliders, MetalTech tube front, MileMarker V10 MiFi, OME lift, IPOR rear & skid, 4x4Labs swings, INTI rack, dual Optima RedTops, 285 TreadWright tires, Ultimate Air, Raingler Barrier
- 2009 buggy....designing... RockCrusher60's
- 2003 2500HD Duramax - Edge/Juice/Attitude, 285 Hankook DynaPro ATM, KYB MonoMax, 4" exhaust
- 2008 32' ABU Gooseneck car hauler, 2000 Damon Hornet M-32F, 1997 14' car hauler
Forum Questions? Click Here! .. .. .. .. 2009 IH8MUD Wheelin Schedule!
'America will never be destroyed from the outside. If we falter and lose our freedoms, it will be because we destroyed ourselves.' Abraham Lincoln
'Everyone wants to save the porpoises, but no one cares about the tuna'
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01-03-08, 08:10 AM
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#29 (permalink)
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what he said
Join Date: Feb 2002
Location: Las Vegas
Posts: 13,100
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Yep 347 Ferd as I recall.. Awesome motor..
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01-03-08, 08:29 AM
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#30 (permalink)
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Forum Regular
Join Date: Oct 2005
Posts: 104
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That lexus 4.0 is underpowered. Never had any issue's with it running. Pretty reliable if properly maintained. Only motor issue I had was bad plug wires. Trust me if your plug wires go bad in Moab with that motor you cannot go down to anyplace in town and get a set. You must have them overnighted in.
My motor was absouletly free and I still pulled it and spent $$$ on my new 347 stroker ford motor. It is the best money I spent since the Twisted Customs chassis. There is not even a hint of comparision.
The factory lexus 4.0 can be made to work in a buggy fairly inexpensively. But the AW4 transmission with its electronic shifting was never ideal. A manual gear body is much more suited to a rock buggy. The car that motor comes from has 3.92 gears in the rear end with tiny tires. With the change to 5.13's and 39's this motor is completly out of its power range in an off road rig. The motor has very little torque. In low range it was acceptable off road but only for crawling. It never could seem to generate wheel speed off the line. High range was unusable. With the length of the transmission using a doubler would make for a very long chassis.
While I'll admit I am not even remotely close to be being brand devoted to any one brand. So I don't understand the keep it all one brand mentality. Use the best parts available to you if your building a rock buggy. You'll be much happier in the end. Hell at one time I had an all AMC Jeep. Now my rig is more Ford one ton than anything else. Don't make any choice on your buggy, other than hood and grille, on brand loyalty. Use the best parts available to you.
That being said if you have to use Toyota parts use a tundra motor. Either the 4.7 or the new 5.7. Either would be a better choice.
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