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04-06-09, 09:36 PM
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#931 (permalink)
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Forum Lifer
Join Date: Mar 2003
Location: on thin ice
Posts: 7,261
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whoops, almost forgot, that is your super-pimp gear-train combo.
the answer to your next question is "NO". it's about 90% done right now, waiting on one more bearing and a new range fork from AA. did'nt want to run the old fork and had the wrong bearing so i could'nt finish it today. i will call you the second it's done though.
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04-06-09, 09:55 PM
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#932 (permalink)
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Beagles Rule!
Join Date: Mar 2006
Location: Central California
Posts: 15,945
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Thanks for doing it right!
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04-06-09, 10:01 PM
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#933 (permalink)
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Forum Lifer
Join Date: Mar 2003
Location: on thin ice
Posts: 7,261
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thanks dan, some things are worth waiting for. i've been beyond anal when it comes to putting this combo together. i gotta prove "orion hill" wrong!
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04-06-09, 10:33 PM
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#934 (permalink)
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Forum Lifer
Join Date: Aug 2005
Location: Lemoore, CA (south of Fresno)
Posts: 3,269
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IF you need me to bring it down to Dan, let me know Georg. I'll be in town Tuesday till Thursday.
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04-06-09, 11:34 PM
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#935 (permalink)
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250+ Club
Join Date: Aug 2005
Location: Stockton, CA
Posts: 703
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Quote:
Originally Posted by slickrock
IF you need me to bring it down to Dan, let me know Georg. I'll be in town Tuesday till Thursday.
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It's to late slikock I already put it in my 40 Dan can have my old trans/tc
__________________
73 FJ40 Green - Original
74 FJ40 Red - (BMFCAGE) SOA 36X17IROKS weldedrear ARBfront and what ever els you can think of
97 FZJ80 Green (the wife's) - locked
67 fj45lwb in the works
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04-07-09, 09:11 AM
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#936 (permalink)
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Beagles Rule!
Join Date: Mar 2006
Location: Central California
Posts: 15,945
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Now your rig is no longer stock.
Quote:
Originally Posted by greenfox
It's to late slickrock I already put it in my 40 Dan can have my old trans/tc 
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04-07-09, 10:23 AM
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#937 (permalink)
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Forum Lifer
Join Date: Aug 2005
Location: Lemoore, CA (south of Fresno)
Posts: 3,269
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Quote:
Originally Posted by greenfox
It's to late slikock I already put it in my 40 Dan can have my old trans/tc 
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I'll bring my black shoe polish, night vision goggles, and my spy tools and make a visit about 4 AM
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04-11-09, 09:40 PM
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#938 (permalink)
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Beagles Rule!
Join Date: Mar 2006
Location: Central California
Posts: 15,945
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Got the rear E-Brake cables ran. Fabbed and installed the E-Brake handle/lever.
Cable is about 42" to short to reach.
Next step is the cup holders.
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04-16-09, 09:57 PM
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#939 (permalink)
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Forum Lifer
Join Date: Mar 2003
Location: on thin ice
Posts: 7,261
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DONE!!!!!
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04-16-09, 10:07 PM
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#940 (permalink)
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Beagles Rule!
Join Date: Mar 2006
Location: Central California
Posts: 15,945
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I'm so glad your coming down Sat to help install it.
Your bringing GreenFox as well, right?
Just kidding, thanks again for doing it correctly.
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04-17-09, 01:38 PM
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#941 (permalink)
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what he said
Join Date: Feb 2002
Location: Las Vegas
Posts: 13,100
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nice...
That truck is gonna be sweet with the 4bt..
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04-17-09, 05:51 PM
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#942 (permalink)
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Site Addict
Join Date: Dec 2002
Location: Texas
Posts: 1,355
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Quote:
Originally Posted by orangefj45
thanks dan, some things are worth waiting for. i've been beyond anal when it comes to putting this combo together. i gotta prove "orion hill" wrong! 
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I don't want to know what, "beyond anal" could possibly mean for you Kalifornia guys...
I like how you used the kmart blue light special to highlight your work.. ;-)
__________________
69 FJ40 with some minor mods...
2000 Cummins powered Dodge with some power enhancements.
DO NOT SUPPORT TRAIL GEAR!!!!! bad ethics = bad business!
http://www.paypalsucks.com
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04-17-09, 05:57 PM
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#943 (permalink)
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Beagles Rule!
Join Date: Mar 2006
Location: Central California
Posts: 15,945
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Quote:
Originally Posted by Mace
nice...
That truck is gonna be sweet with the 4bt..
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It will still be burning petro for Cruise Moab but should be running on Diesel for Rubithon.
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04-17-09, 05:59 PM
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#944 (permalink)
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Beagles Rule!
Join Date: Mar 2006
Location: Central California
Posts: 15,945
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Few more.
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04-17-09, 07:29 PM
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#945 (permalink)
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Site Addict
Join Date: Aug 2004
Location: Closer to LAX than the Beach
Posts: 1,519
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Dan....this project just keeps getting cooler.....looks like you have a little cleaning to do...
__________________
Tim Coffey
87 FJ60 SBC 350 SOA and some other stuff SOLD 5-15-07
94 80 with some stuff New to me 04-28-08
TLCA # 6947
Parts and Carb Rebuilds
http://www.marksoffroad.net
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04-17-09, 07:32 PM
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#946 (permalink)
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Beagles Rule!
Join Date: Mar 2006
Location: Central California
Posts: 15,945
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It is actually black paint. I pressure washsed it and all the loose stuff came off.
A good cleaning is in order though.
I already replaced the rear main seal and had the pump rebuilt.
This the 140hp version.
Last edited by D'Animal; 04-17-09 at 07:42 PM.
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04-17-09, 08:05 PM
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#947 (permalink)
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Forum Lifer
Join Date: Sep 2002
Location: Vancouver Island BC Canada
Posts: 4,653
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Quote:
Originally Posted by fj40charles
I don't want to know what, "beyond anal" could possibly mean for you Kalifornia guys...
I like how you used the kmart blue light special to highlight your work.. ;-)
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Oooooh, camp mom chiming in.......
Gotta agree with the ANAL tho.
Nice work George, very very clean.
Rob
__________________
Come and visit us in Duncan, Vancouver Island, BC
www.raddcruisers.ca
Monday - Friday 08:00 - 17:00
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04-17-09, 08:21 PM
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#948 (permalink)
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Beagles Rule!
Join Date: Mar 2006
Location: Central California
Posts: 15,945
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It should be clean, everything is new.
Quote:
Originally Posted by Radd Cruisers
Nice work George, very very clean.
Rob
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If you go to the orion thread, you will see that AA discontinued the 4:1HD. They only built 51 one of these total. AA made this decision during the build of this.
OrangeFJ45 (Valley Hybrid) was persistant and steadfast and was able to build # 52.
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04-19-09, 09:56 AM
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#949 (permalink)
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Beagles Rule!
Join Date: Mar 2006
Location: Central California
Posts: 15,945
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So on a club run at Calico a few weeks back, I notice a few things that needed attention.
My power steering pump went out and I was strong arming it the entire run. 39.5 with manual steering really sucks. I stayed completely away from the hardcore stuff.
The end result was a really bad rag joint. I saw this while out on the trail and was able to get it back to camp adn on the trailer. I put this in just to steer it around the shop, etc. It was intended for Mock Up only. It was on the list of things to do.
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04-19-09, 10:00 AM
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#950 (permalink)
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Beagles Rule!
Join Date: Mar 2006
Location: Central California
Posts: 15,945
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The bottom of the stering tube I guess is suppose to have a bushing in it.
I bought the 4- bolt Pillow Block Bearing but when I got everything apart, I realized that I had the 1" and not the 3/4".
I installed a new bushing and reassembled the tube.
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04-19-09, 10:02 AM
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#951 (permalink)
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Beagles Rule!
Join Date: Mar 2006
Location: Central California
Posts: 15,945
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The rag joint is a great thing for a stock rig.
Mock Up on this rig is pretty much done.
It is time to build things that will stay.
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04-19-09, 10:06 AM
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#952 (permalink)
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Beagles Rule!
Join Date: Mar 2006
Location: Central California
Posts: 15,945
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The finished product.
It is still somewhat collapsible in the splined area nearest the steering box.
It might be overkill but it was 11:00 on a Saturday night and I had to improvise with what I had.
Yes, my steering shaft has bigger Ujoints than my Jeeps Driveshaft.
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04-20-09, 09:48 PM
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#953 (permalink)
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Beagles Rule!
Join Date: Mar 2006
Location: Central California
Posts: 15,945
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More pieces to the puzzle.
It's kinda funny how you order a flywheel, clutch assy and the throw out bearing assy with the arm, all the extra parts you get.
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04-21-09, 06:39 AM
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#954 (permalink)
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250+ Club
Join Date: Jan 2007
Posts: 368
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Quote:
Originally Posted by D'Animal
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Less wire speed or more amps mate.
Its coming together well! Looking forward to the 4bt install
__________________
Lock, Stomp and Steer, No Fear
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04-21-09, 03:04 PM
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#955 (permalink)
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Forum Lifer
Join Date: Aug 2005
Location: Lemoore, CA (south of Fresno)
Posts: 3,269
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Dan, what are you doing with the 2F when you swap for the oil burner? Hint hint hint
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04-21-09, 10:17 PM
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#956 (permalink)
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Beagles Rule!
Join Date: Mar 2006
Location: Central California
Posts: 15,945
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Probably sell it to a guy in Redondo Beach who asked to buy it.
Quote:
Originally Posted by slickrock
Dan, what are you doing with the 2F when you swap for the oil burner? Hint hint hint
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04-23-09, 08:12 AM
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#957 (permalink)
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No Brain No Headache
Join Date: Jul 2002
Location: Behind the Orange Curtain, CA
Posts: 1,116
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Dan,
The u-joints on the steering shaft are out of phase
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04-23-09, 08:18 AM
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#958 (permalink)
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Beagles Rule!
Join Date: Mar 2006
Location: Central California
Posts: 15,945
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I knew that was coming.
Quote:
Originally Posted by rockcod
Dan,
The u-joints on the steering shaft are out of phase 
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There is a flat spot or splineless area in the coupling flanges. I could not get it aligned or phased properly.
I will let you know if I notice any vibration.
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04-23-09, 01:00 PM
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#959 (permalink)
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Site Addict
Join Date: Jun 2007
Location: Portland OR
Posts: 1,237
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Quote:
Originally Posted by D'Animal
It will still be burning petro for Cruise Moab but should be running on Diesel for Rubithon.
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Great engine! It'll be nice to meet up at rubithon with another smoker
__________________
85 FJ60, tweaking, Cummins 4BTA, 4L80 manual shift, 203/splitcase doubler, SOA, 37s on H1s, other stuff.
build-up: Family Haulin' FJ60
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04-23-09, 08:57 PM
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#960 (permalink)
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Beagles Rule!
Join Date: Mar 2006
Location: Central California
Posts: 15,945
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Quote:
Originally Posted by boots4
Great engine! It'll be nice to meet up at rubithon with another smoker 
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I wonder if I should post up the screen name of the guys who are telling me to not do it and that I will regret it later.
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