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Old 04-06-09, 09:36 PM   #931 (permalink)
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whoops, almost forgot, that is your super-pimp gear-train combo.

the answer to your next question is "NO". it's about 90% done right now, waiting on one more bearing and a new range fork from AA. did'nt want to run the old fork and had the wrong bearing so i could'nt finish it today. i will call you the second it's done though.


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Old 04-06-09, 09:55 PM   #932 (permalink)
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Thanks for doing it right!

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Old 04-06-09, 10:01 PM   #933 (permalink)
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thanks dan, some things are worth waiting for. i've been beyond anal when it comes to putting this combo together. i gotta prove "orion hill" wrong!

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Old 04-06-09, 10:33 PM   #934 (permalink)
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IF you need me to bring it down to Dan, let me know Georg. I'll be in town Tuesday till Thursday.

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Old 04-06-09, 11:34 PM   #935 (permalink)
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IF you need me to bring it down to Dan, let me know Georg. I'll be in town Tuesday till Thursday.

It's to late slikock I already put it in my 40 Dan can have my old trans/tc

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Old 04-07-09, 09:11 AM   #936 (permalink)
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Now your rig is no longer stock.

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It's to late slickrock I already put it in my 40 Dan can have my old trans/tc

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Old 04-07-09, 10:23 AM   #937 (permalink)
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It's to late slikock I already put it in my 40 Dan can have my old trans/tc
I'll bring my black shoe polish, night vision goggles, and my spy tools and make a visit about 4 AM

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Old 04-11-09, 09:40 PM   #938 (permalink)
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Got the rear E-Brake cables ran. Fabbed and installed the E-Brake handle/lever.

Cable is about 42" to short to reach.


Next step is the cup holders.
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Old 04-16-09, 09:57 PM   #939 (permalink)
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DONE!!!!!
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Old 04-16-09, 10:07 PM   #940 (permalink)
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I'm so glad your coming down Sat to help install it.


Your bringing GreenFox as well, right?



















Just kidding, thanks again for doing it correctly.

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Old 04-17-09, 01:38 PM   #941 (permalink)
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nice...


That truck is gonna be sweet with the 4bt..

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Old 04-17-09, 05:51 PM   #942 (permalink)
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Quote:
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thanks dan, some things are worth waiting for. i've been beyond anal when it comes to putting this combo together. i gotta prove "orion hill" wrong!
I don't want to know what, "beyond anal" could possibly mean for you Kalifornia guys...

I like how you used the kmart blue light special to highlight your work.. ;-)

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Old 04-17-09, 05:57 PM   #943 (permalink)
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nice...


That truck is gonna be sweet with the 4bt..
It will still be burning petro for Cruise Moab but should be running on Diesel for Rubithon.
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Old 04-17-09, 05:59 PM   #944 (permalink)
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Few more.
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Old 04-17-09, 07:29 PM   #945 (permalink)
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Dan....this project just keeps getting cooler.....looks like you have a little cleaning to do...

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Old 04-17-09, 07:32 PM   #946 (permalink)
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It is actually black paint. I pressure washsed it and all the loose stuff came off.

A good cleaning is in order though.

I already replaced the rear main seal and had the pump rebuilt.


This the 140hp version.

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Old 04-17-09, 08:05 PM   #947 (permalink)
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I don't want to know what, "beyond anal" could possibly mean for you Kalifornia guys...

I like how you used the kmart blue light special to highlight your work.. ;-)
Oooooh, camp mom chiming in.......



Gotta agree with the ANAL tho.


Nice work George, very very clean.

Rob

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Old 04-17-09, 08:21 PM   #948 (permalink)
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It should be clean, everything is new.



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Nice work George, very very clean.

Rob
If you go to the orion thread, you will see that AA discontinued the 4:1HD. They only built 51 one of these total. AA made this decision during the build of this.

OrangeFJ45 (Valley Hybrid) was persistant and steadfast and was able to build # 52.

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Old 04-19-09, 09:56 AM   #949 (permalink)
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So on a club run at Calico a few weeks back, I notice a few things that needed attention.

My power steering pump went out and I was strong arming it the entire run. 39.5 with manual steering really sucks. I stayed completely away from the hardcore stuff.

The end result was a really bad rag joint. I saw this while out on the trail and was able to get it back to camp adn on the trailer. I put this in just to steer it around the shop, etc. It was intended for Mock Up only. It was on the list of things to do.
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Old 04-19-09, 10:00 AM   #950 (permalink)
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The bottom of the stering tube I guess is suppose to have a bushing in it.

I bought the 4- bolt Pillow Block Bearing but when I got everything apart, I realized that I had the 1" and not the 3/4".


I installed a new bushing and reassembled the tube.
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Old 04-19-09, 10:02 AM   #951 (permalink)
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The rag joint is a great thing for a stock rig.

Mock Up on this rig is pretty much done.

It is time to build things that will stay.
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Old 04-19-09, 10:06 AM   #952 (permalink)
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The finished product.

It is still somewhat collapsible in the splined area nearest the steering box.

It might be overkill but it was 11:00 on a Saturday night and I had to improvise with what I had.

Yes, my steering shaft has bigger Ujoints than my Jeeps Driveshaft.


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Old 04-20-09, 09:48 PM   #953 (permalink)
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More pieces to the puzzle.

It's kinda funny how you order a flywheel, clutch assy and the throw out bearing assy with the arm, all the extra parts you get.
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Old 04-21-09, 06:39 AM   #954 (permalink)
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Less wire speed or more amps mate.

Its coming together well! Looking forward to the 4bt install

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Old 04-21-09, 03:04 PM   #955 (permalink)
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Dan, what are you doing with the 2F when you swap for the oil burner? Hint hint hint

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Old 04-21-09, 10:17 PM   #956 (permalink)
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Probably sell it to a guy in Redondo Beach who asked to buy it.

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Dan, what are you doing with the 2F when you swap for the oil burner? Hint hint hint

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Old 04-23-09, 08:12 AM   #957 (permalink)
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Dan,

The u-joints on the steering shaft are out of phase

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Old 04-23-09, 08:18 AM   #958 (permalink)
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I knew that was coming.


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Dan,

The u-joints on the steering shaft are out of phase
There is a flat spot or splineless area in the coupling flanges. I could not get it aligned or phased properly.

I will let you know if I notice any vibration.

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Old 04-23-09, 01:00 PM   #959 (permalink)
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It will still be burning petro for Cruise Moab but should be running on Diesel for Rubithon.
Great engine! It'll be nice to meet up at rubithon with another smoker

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Old 04-23-09, 08:57 PM   #960 (permalink)
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Great engine! It'll be nice to meet up at rubithon with another smoker
I wonder if I should post up the screen name of the guys who are telling me to not do it and that I will regret it later.



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