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Old 06-29-08, 02:51 AM   #151 (permalink)
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Quote:
Originally Posted by matt.mcinnes View Post
Well just one job left to do, something that should have been thought about at the start but as we all know you always miss the simplest things

Going to drill and fit a small bleed nipple to one end of each of the end caps to remove the air from the the system this should help with the heat exchange too. Then it will be even better
Damn, why didn't I think of that.


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Old 07-02-08, 01:47 AM   #152 (permalink)
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Next week will see the final testing if the intercooler, Pre and Post pressure drop. This has been bench tested and those results were very good but, I am a firm beliver in real time testing.

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Old 07-21-08, 05:27 PM   #153 (permalink)
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Just a little up date on the new intercooler for a straight 6 diesel.

You can see the overall size has been reduced from my original design

The Air in and out is slightly different too leading to a different layout of the cores.





Along with the new improved end caps which are smaller too.




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EST @ FLY 283KW/379HP


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Old 07-24-08, 10:03 AM   #154 (permalink)
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Made a test piece up with the help of Awill4x4, I always new we had no problem with seals but now its official Tks to Awill4x4. Reverse tested with air.






The core was pressurized with air to 100PSI after an outer sleeve was welded over the test core and inner sleeve.

No bubbles from the water channels the O Rings are good.

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EST @ FLY 283KW/379HP


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Old 08-18-08, 08:12 AM   #155 (permalink)
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just out of curiosity what are cores worth these days as i couldnt find any on ebay but want to build an intercooler for my hj75 turboed 2h im trying to build at lowest possible cost as the missus hates me spending money on the ute
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Old 08-18-08, 10:58 AM   #156 (permalink)
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Originally Posted by wombat_831 View Post
just out of curiosity what are cores worth these days as i couldnt find any on ebay but want to build an intercooler for my hj75 turboed 2h im trying to build at lowest possible cost as the missus hates me spending money on the ute
Last lot I looked at on Ebay were $250 for a set of 4

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DYNO'd at 8PSI 181kw/244hp & 560Nm/413ftlb @ the RW 8th Dec 08
EST @ FLY 283KW/379HP


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Old 08-19-08, 05:50 AM   #157 (permalink)
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guess ill just have to save up then but wether its worth it or not is another matter as i fitted my egt sensor from ThermoGuard Instruments to the inlet manifold pipe as it exits the turbo today and all i got was 90 degrees at 9psi @ 2700rpm i can hold max boost for ages on the highway as the poor old 2h struggles to sit on 100kmh held flat even though its only done about 15000 km since rebuild mabe ill try the fuel delivery screw and see if i cant get a bit more out of her http://forum.ih8mud.com/diesel-tech-...ery-screw.html
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Old 08-19-08, 11:05 AM   #158 (permalink)
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Quote:
Originally Posted by wombat_831 View Post
guess ill just have to save up then but wether its worth it or not is another matter as i fitted my egt sensor from ThermoGuard Instruments to the inlet manifold pipe as it exits the turbo today and all i got was 90 degrees at 9psi @ 2700rpm i can hold max boost for ages on the highway as the poor old 2h struggles to sit on 100kmh held flat even though its only done about 15000 km since rebuild mabe ill try the fuel delivery screw and see if i cant get a bit more out of her http://forum.ih8mud.com/diesel-tech-...ery-screw.html
90 degrees is about right for 9psi I have about the same, after my intercooler it's down to below 30 degrees. Ambient at around 12 will be better once I have a snorkle back on too.

But a rebuilt 2H should sit on a 100kmh in 4th without a turbo on the freeway, The Troopy's I have had with far more k's on the clock would bo that.

Rule of thumb is for evey 1 degree you can take from the intake temp you take 1 degree for you exhauste temp.
I would expect a Turbo 2H to purr all day at 100kmh after a rebuild.

Also an itercooler like mine cost me all up around $800Aus the water pump alone is a quater of the cost, I was lucky and picked my 4 cores up for $50US, cost more to ship them and thats if you can machine and weld all the parts cheaply as I could, you should still be in under $1000Aus, to have one made, well I was quoted as the first post says $3000 and that was only for 3 cores and I doubt it would have fitted or been as well made as mine, it maybe as the post says home brew but it a dam fine one

Another thing to think about, Air to Air is far cheaper and works well for road aplications such as freeway driving and towing, I built mine with more off road in mind low range, low speeds, high revs where an Air to Air is not effective. Horses for corses

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If the wife's not complaining your not spending enought time with your 40!
2F+3FE+T+I-3F=2F-ETI
THE MULE Est @ +400hp @ 15PSI
DYNO'd at 8PSI 181kw/244hp & 560Nm/413ftlb @ the RW 8th Dec 08
EST @ FLY 283KW/379HP


Links
Mac's Space
On the rev limiter

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Old 08-22-08, 11:47 AM   #159 (permalink)
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The generic end caps are now complete so if any one want's any feel free to PM me I had a 100 made to suit a dash 8 fitting.

Cost $30 each plus shipping
The support ring and O-ring are $5 a set.





Generic tubes are also available at $50 each for housing the Laminova cores used in my intercooler. Link to core specs

End plates can be made to order.

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If the wife's not complaining your not spending enought time with your 40!
2F+3FE+T+I-3F=2F-ETI
THE MULE Est @ +400hp @ 15PSI
DYNO'd at 8PSI 181kw/244hp & 560Nm/413ftlb @ the RW 8th Dec 08
EST @ FLY 283KW/379HP


Links
Mac's Space
On the rev limiter

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Last edited by matt.mcinnes; 08-24-08 at 06:04 PM.
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Old 09-05-08, 11:07 AM   #160 (permalink)
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I sold 5 kits already

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If the wife's not complaining your not spending enought time with your 40!
2F+3FE+T+I-3F=2F-ETI
THE MULE Est @ +400hp @ 15PSI
DYNO'd at 8PSI 181kw/244hp & 560Nm/413ftlb @ the RW 8th Dec 08
EST @ FLY 283KW/379HP


Links
Mac's Space
On the rev limiter

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Old 09-09-08, 12:03 PM   #161 (permalink)
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2 End Plates $200, 3 designs available off the shelf.







8 End Caps $240, not including fittings.



4 Tubes $200



Support rings and O rings $40

All up a complete kit for $680 plus postage such as the one seen below but with end caps ready for fabrication.

Not including Laminova cores, those you need to pick up yourself.



Fabrication available POA dependent on requirments.



Current Projects are 2 custom jobs.

No1



No2


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If the wife's not complaining your not spending enought time with your 40!
2F+3FE+T+I-3F=2F-ETI
THE MULE Est @ +400hp @ 15PSI
DYNO'd at 8PSI 181kw/244hp & 560Nm/413ftlb @ the RW 8th Dec 08
EST @ FLY 283KW/379HP


Links
Mac's Space
On the rev limiter

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Old 09-15-08, 10:44 AM   #162 (permalink)
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Coming along


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THE MULE Est @ +400hp @ 15PSI
DYNO'd at 8PSI 181kw/244hp & 560Nm/413ftlb @ the RW 8th Dec 08
EST @ FLY 283KW/379HP


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On the rev limiter

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Old 09-16-08, 07:46 AM   #163 (permalink)
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Matt if i had more time, and well the $$ i would have you make one for my Troopy while it is sitting there... :(

I'll just have to wait...

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Old 09-16-08, 10:09 AM   #164 (permalink)
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Quote:
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Matt if i had more time, and well the $$ i would have you make one for my Troopy while it is sitting there... :(

I'll just have to wait...
I'd be tempted at the current exchange rate and cheap shipping, I know a troopy heading your way

Cores here.

eBay Motors: Laminova Intercooler Core for Tubocharger Supercharger (item 180288887051 end time Sep-23-08 08:21:39 PDT)

Generic end plates are ready too now. 3 designs available, custom plates to order POA


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If the wife's not complaining your not spending enought time with your 40!
2F+3FE+T+I-3F=2F-ETI
THE MULE Est @ +400hp @ 15PSI
DYNO'd at 8PSI 181kw/244hp & 560Nm/413ftlb @ the RW 8th Dec 08
EST @ FLY 283KW/379HP


Links
Mac's Space
On the rev limiter

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Old 09-19-08, 10:20 PM   #165 (permalink)
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If the wife's not complaining your not spending enought time with your 40!
2F+3FE+T+I-3F=2F-ETI
THE MULE Est @ +400hp @ 15PSI
DYNO'd at 8PSI 181kw/244hp & 560Nm/413ftlb @ the RW 8th Dec 08
EST @ FLY 283KW/379HP


Links
Mac's Space
On the rev limiter

Advanced (HB) Intercoolers
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Old 11-21-08, 08:59 PM   #166 (permalink)
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The Ford Maverick TD42 intercooler is complete and ready for install.







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If the wife's not complaining your not spending enought time with your 40!
2F+3FE+T+I-3F=2F-ETI
THE MULE Est @ +400hp @ 15PSI
DYNO'd at 8PSI 181kw/244hp & 560Nm/413ftlb @ the RW 8th Dec 08
EST @ FLY 283KW/379HP


Links
Mac's Space
On the rev limiter

Advanced (HB) Intercoolers
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Old 12-04-08, 08:44 AM   #167 (permalink)
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Installed TD42T Maverick.




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If the wife's not complaining your not spending enought time with your 40!
2F+3FE+T+I-3F=2F-ETI
THE MULE Est @ +400hp @ 15PSI
DYNO'd at 8PSI 181kw/244hp & 560Nm/413ftlb @ the RW 8th Dec 08
EST @ FLY 283KW/379HP


Links
Mac's Space
On the rev limiter

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