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03-11-09, 12:49 PM
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#1 (permalink)
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250+ Club
Join Date: May 2008
Location: willamette/umpqua divide
Posts: 848
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local radiator vendor?
anybody know where I can get a replacement rad? my stock (plastic) is starting to seep at the top where the clamp thing holds it together
looking around I see threads on brass/copper and aluminum replacements, I'll look further but local gets a bit of priority over mail order. by local I mean the Jefferson nation and the northern rest of the state BTW...
__________________
'93 FZJ; 3x locks, CDL &7 pin, tall skinny MT's, mediums, metal tech bumper. no flares-rack-steps.
RIP '71 FJ55 '78 FJ40 '84 FJ60
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03-11-09, 01:51 PM
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#2 (permalink)
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Forum Lifer
Join Date: Oct 2006
Location: Medford, OR
Posts: 3,464
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Call cdan.
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03-11-09, 02:17 PM
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#3 (permalink)
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#1 Super Guy
Join Date: Aug 2004
Location: Grants Pass, OR
Posts: 2,155
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Is yours repairable? I am guessing not since you can't solder plastic but I don't know for sure.
__________________
GARETT
67 FJ40 - 350 - SM420 - SOA - ALL PRO HY-STEER - 4.88 - ARB F/R - 30 SPLINE LONGS - 35 MTR's - WARN XD9000
95 FZJ80 - 3 LOCK - LONGS - 4.88 - 315 KM2's - OME J & L - LT CC & MAF MOD - ARB/WARN XD9000 - HANNA SLIDERS - 4X4 LABS REAR - SLEE SKIDS & MORE - ECLIPSE NAV - RUBICON TESTED!
JEFFERSON STATE CRUISERS
JSC FORUM
Quote:
Originally Posted by cruiserdan
That particular rock is a screaming bitch and if I had my way I would dynamite the sonofabitch and use the left-over pieces to fill up the hole.
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03-11-09, 03:18 PM
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#4 (permalink)
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250+ Club
Join Date: May 2008
Location: willamette/umpqua divide
Posts: 848
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I've seen a plastic welding thing at HF, probably not 'cause it's where the clamp deal is...... I'll post a pic here in a second.
__________________
'93 FZJ; 3x locks, CDL &7 pin, tall skinny MT's, mediums, metal tech bumper. no flares-rack-steps.
RIP '71 FJ55 '78 FJ40 '84 FJ60
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03-11-09, 04:28 PM
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#5 (permalink)
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250+ Club
Join Date: May 2008
Location: willamette/umpqua divide
Posts: 848
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not the best time to take a pic: were it hot it would show a lot more wetness on the plastic bit
__________________
'93 FZJ; 3x locks, CDL &7 pin, tall skinny MT's, mediums, metal tech bumper. no flares-rack-steps.
RIP '71 FJ55 '78 FJ40 '84 FJ60
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03-11-09, 09:48 PM
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#6 (permalink)
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Oh nevermind......
Join Date: Jan 2006
Location: Yreka, CA
Posts: 5,166
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It could probably be fixed.... but there's a thin line there... Do you want to be tooling around in the woods with a band-aided radiator? Probably not...
Back to the real question.... No, I don't know first hand of any rad shops.... I think there's one in Yreka... But that's probably not the best option for you!
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03-11-09, 11:22 PM
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#7 (permalink)
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250+ Club
Join Date: May 2008
Location: willamette/umpqua divide
Posts: 848
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don't think so, unless they can beat CDan and you can pick up and deliver for the bargain
I guess I'll be spending some more bonus coin on the crusher than I had thought, good cause though.
What else would you '80 guys recommend doing at the same time? I'm thinking PHH delete, Tstat, hoses top & bottom & whatever other hoses attach to keep the coolant in, IIRC there is a thread on splitting the fan shroud to make belt changes more easy? Belts done maybe 3K ago, & I have done the fan hub fluid change with heavy weight silicon oil already. time to do the plugs and wires I have sitting aside, maybe time to do the EGR fooler too...
__________________
'93 FZJ; 3x locks, CDL &7 pin, tall skinny MT's, mediums, metal tech bumper. no flares-rack-steps.
RIP '71 FJ55 '78 FJ40 '84 FJ60
Last edited by tblume; 03-11-09 at 11:30 PM.
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03-12-09, 12:25 AM
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#8 (permalink)
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Forum Lifer
Join Date: Oct 2006
Location: Medford, OR
Posts: 3,464
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PHH there's a place I like locally better. But you should get the clamps from Dan (ask what he used).
Dizzy is cheap and good to do. Do the breather at the same time. Cap, rotor, and o-ring.
You can replace the PVC hoses (the two on top of the engine). They become brittle and crack inside. Good time to add filters. (Also replace the clamps, they're cheap.)
The windshield wiper diverter valve goes bad after a while. Good if you have no fluid in the back (or get fluid in both spots).
Spark plugs are really cheap from cdan.
The Toyo washable air filters are uber if you have an after market one.
Starter rebuild kit is good (hint, do it BEFORE it stops working).
I'm sure there's other stuff I'm missing, but that's what I can think of off the top of my head for stuff that's cheap, and small.
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03-12-09, 11:37 AM
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#9 (permalink)
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#1 Super Guy
Join Date: Aug 2004
Location: Grants Pass, OR
Posts: 2,155
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Common leak is the oil pump gasket, perfect time to do that. I did mine and it was well worth it since mine was seeping. I would not cut the shroud, I have had no problems with belt changes and such with it in one piece. Crank pulley seal another good one I did while in there.
__________________
GARETT
67 FJ40 - 350 - SM420 - SOA - ALL PRO HY-STEER - 4.88 - ARB F/R - 30 SPLINE LONGS - 35 MTR's - WARN XD9000
95 FZJ80 - 3 LOCK - LONGS - 4.88 - 315 KM2's - OME J & L - LT CC & MAF MOD - ARB/WARN XD9000 - HANNA SLIDERS - 4X4 LABS REAR - SLEE SKIDS & MORE - ECLIPSE NAV - RUBICON TESTED!
JEFFERSON STATE CRUISERS
JSC FORUM
Quote:
Originally Posted by cruiserdan
That particular rock is a screaming bitch and if I had my way I would dynamite the sonofabitch and use the left-over pieces to fill up the hole.
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03-12-09, 07:46 PM
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#10 (permalink)
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Site Addict
Join Date: Apr 2003
Location: Southwest Oregon
Posts: 1,761
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I have jb welded a pinhole on the open area of a plastic radiator, it looks like the seam is going.. not reliably repairable. There are some viable aftermarket replacements out there like radiator.com. I have never bought from them but the 60 series section had a good thread on this. OEM is more but usually as good as you can get. Keep us posted.
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03-12-09, 10:56 PM
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#11 (permalink)
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250+ Club
Join Date: May 2008
Location: willamette/umpqua divide
Posts: 848
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thanks gents, good one toy350, the first two crushers of mine died untimely deaths by oil starvation, I am paranoid of that now
__________________
'93 FZJ; 3x locks, CDL &7 pin, tall skinny MT's, mediums, metal tech bumper. no flares-rack-steps.
RIP '71 FJ55 '78 FJ40 '84 FJ60
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03-13-09, 08:57 AM
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#12 (permalink)
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Forum Regular
Join Date: Nov 2005
Posts: 245
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I've used Medford Radiator several times with success. I've never bought a new radiator from them but I had them pressure test, clean, and repair leaks in them.
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03-13-09, 08:08 PM
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#13 (permalink)
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250+ Club
Join Date: May 2008
Location: willamette/umpqua divide
Posts: 848
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CDAN was out today, local guy has a taiwanese replacement for $325 on the shelves, I'll see what dan can do monday...... after the running around today I fretted and dropped a Barrs stop leak in there, slowed the seap, and I isolated the source; it's maybe 3/4" above the attaching seam, I'm tempted to smear some JB weld on there..... buy a little time.
__________________
'93 FZJ; 3x locks, CDL &7 pin, tall skinny MT's, mediums, metal tech bumper. no flares-rack-steps.
RIP '71 FJ55 '78 FJ40 '84 FJ60
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03-14-09, 10:34 AM
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#14 (permalink)
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Site Addict
Join Date: Apr 2003
Location: Southwest Oregon
Posts: 1,761
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FYI, I have torn down motors that probably had bars leak in them... It is only advisable for emergencies as it will clog up more than just the leaks. It can block small passages in your heater, radiator, engine block and head and settles out in areas of low circulation causing hot spots that will effect the life expectancy of your engine.. One engine I tore down had a freeze plug on the back of the block that was packed solid behind it.. Nasty! I don't know for sure if it was Bars leaks but corrosion alone couldn't have built up that volume of deposits.. The motor had been rebuilt recently but they neglected to boil out the block. Keep an eye on it..
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03-14-09, 11:34 AM
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#15 (permalink)
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250+ Club
Join Date: May 2008
Location: willamette/umpqua divide
Posts: 848
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great, just what I wanted to hear
oh well, I'll survive; maybe ought to get a donor engine for a leisurely teardown/rebuild now that I have a budget surplus
hmmmmmm...
I wrote to LT @ metaltech, I should be sporting a bumper and sliders first part of April, I'll post a thread on that when I get them 
__________________
'93 FZJ; 3x locks, CDL &7 pin, tall skinny MT's, mediums, metal tech bumper. no flares-rack-steps.
RIP '71 FJ55 '78 FJ40 '84 FJ60
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03-14-09, 11:58 AM
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#16 (permalink)
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Site Addict
Join Date: Jan 2008
Location: JSC
Posts: 2,450
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Quote:
Originally Posted by tblume
I wrote to LT @ metaltech, I should be sporting a bumper and sliders first part of April, I'll post a thread on that when I get them  
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 Nice 
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03-14-09, 12:50 PM
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#17 (permalink)
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Oh nevermind......
Join Date: Jan 2006
Location: Yreka, CA
Posts: 5,166
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Tim's got a budget surplus!!! Get him!!!!!!!
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03-14-09, 01:14 PM
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#18 (permalink)
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250+ Club
Join Date: May 2008
Location: willamette/umpqua divide
Posts: 848
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Quote:
Originally Posted by 2ndGenToyotaFan
Tim's got a budget surplus!!! Get him!!!!!!! 
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catch me if you can find me!
not really a surplus, more like temporary deficit whitewash, with a side of pork barrel projects
__________________
'93 FZJ; 3x locks, CDL &7 pin, tall skinny MT's, mediums, metal tech bumper. no flares-rack-steps.
RIP '71 FJ55 '78 FJ40 '84 FJ60
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03-14-09, 02:09 PM
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#19 (permalink)
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Site Addict
Join Date: Sep 2006
Location: Sourdough?
Posts: 1,434
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So now that it's too late, an egg in the radiator will also fix a leak and shouldn't hurt anything else... worthless knowledge
__________________
Quote:
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Originally Posted by Brian in Oregon
"As an American I am not so shocked that Obama was given the Nobel Peace Prize without any accomplishments to his name, but that America gave him the White House based on the same credentials." - - Newt Gingrich
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07 FJC Voodoo Blue - 3" Sway Away - 33" Toyo M/Ts - Custom Skids by Knoll - On Board Air - AllPro Front Bumper/Light Bar - ARB Full Length Roof Rack - Warn M8000/Wireless Remote
Wheel it or Park It!!
Jefferson State Cruisers
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03-17-09, 03:47 PM
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#20 (permalink)
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250+ Club
Join Date: May 2008
Location: willamette/umpqua divide
Posts: 848
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check your radiators !
UPDATE:
ordered parts from CDan, factor about 6 bills for rad and all hoses, Tstat and gasket. The crusher is immobile until I do this R&R; the whole top plactic bit is disintegrating at an alarming rate, where it used to seep only when hot, it seeps now when looked at closely while cold, and from multiple sources. Picture a bunch of paralell cracks running across the front of the top part. It looks like the crystaline structure is failing? is this possable? seeps now while cold and squeezing the thing with moderate pressure induces more fluid loss. I may have a cheap aftermarket unit but doubt it with the factory service records the PO had, more likely original and 216K have taken their toll.
Not loving the Mercedes, but enjoying the MPG
__________________
'93 FZJ; 3x locks, CDL &7 pin, tall skinny MT's, mediums, metal tech bumper. no flares-rack-steps.
RIP '71 FJ55 '78 FJ40 '84 FJ60
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03-17-09, 04:31 PM
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#21 (permalink)
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Forum Lifer
Join Date: May 2005
Posts: 3,970
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Now you'll be good for another 15+ years.
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03-17-09, 11:05 PM
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#22 (permalink)
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250+ Club
Join Date: May 2008
Location: willamette/umpqua divide
Posts: 848
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that's what I'm talkin' about......
__________________
'93 FZJ; 3x locks, CDL &7 pin, tall skinny MT's, mediums, metal tech bumper. no flares-rack-steps.
RIP '71 FJ55 '78 FJ40 '84 FJ60
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03-23-09, 05:02 PM
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#23 (permalink)
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250+ Club
Join Date: May 2008
Location: willamette/umpqua divide
Posts: 848
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aaw hell, you can replace the top and bottom tanks without buying a new radiator all together????!!!!
should have looked in the FSM first it would seem. 
oh well, new all around or cobbled together shadetree style, i guess i prefer doing it now right once.
__________________
'93 FZJ; 3x locks, CDL &7 pin, tall skinny MT's, mediums, metal tech bumper. no flares-rack-steps.
RIP '71 FJ55 '78 FJ40 '84 FJ60
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03-23-09, 11:06 PM
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#24 (permalink)
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Forum Lifer
Join Date: Oct 2006
Location: Medford, OR
Posts: 3,464
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I don't think you can.....
I'd always heard if you broke the nipple on the top you have to replace the whole thing.
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03-24-09, 02:27 AM
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#25 (permalink)
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250+ Club
Join Date: May 2008
Location: willamette/umpqua divide
Posts: 848
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that was the first thing to break, 6 months ago, enough left to clamp to.
looking closer it is a VERY INVOLVED deal to re-tank your radiator, better to get one complete. can be done, might be the only option in a pinch if you are in kerdyukistan and have three radiators with one part from each that could be salvaged.
half way thru the job tonight, taking my time and doing all the hoses involved in the system. PHHectomy will be last after I have the rest in and my knuckles and arms are good and scraped, just need to pedal down to the local NAPA for green stripe in the morning.
__________________
'93 FZJ; 3x locks, CDL &7 pin, tall skinny MT's, mediums, metal tech bumper. no flares-rack-steps.
RIP '71 FJ55 '78 FJ40 '84 FJ60
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03-24-09, 10:30 AM
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#26 (permalink)
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250+ Club
Join Date: May 2008
Location: willamette/umpqua divide
Posts: 848
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and also, if you don't have one of these:
Cal-Van Tools Flexible Hose Clamp Plier - 731 at Sears.com
or similar, you need one.
__________________
'93 FZJ; 3x locks, CDL &7 pin, tall skinny MT's, mediums, metal tech bumper. no flares-rack-steps.
RIP '71 FJ55 '78 FJ40 '84 FJ60
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03-24-09, 11:14 AM
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#27 (permalink)
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250+ Club
Join Date: May 2008
Location: willamette/umpqua divide
Posts: 848
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and gearwrenchs
__________________
'93 FZJ; 3x locks, CDL &7 pin, tall skinny MT's, mediums, metal tech bumper. no flares-rack-steps.
RIP '71 FJ55 '78 FJ40 '84 FJ60
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03-24-09, 11:42 PM
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#28 (permalink)
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250+ Club
Join Date: May 2008
Location: willamette/umpqua divide
Posts: 848
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done and done
would have posted sooner but had to go tow the mercedes out of Philomath; master cyl went tango uniform sunday. wish I had the camera with me for that shot, two of the five most reliable rigs on earth, one down for a standing 8 count, being towed by the other bouncing back from an "injury hiatus"
but, I got the PHH-ectomy accomplished, all the hoses, Tstat and the radiator changed out, nothing special to report, the tools I have attached are big helps in the garage
#1 is self explanatory,
#2 - get a set of these for your modern hose clamps, you'll thank me. PHH clamp came off like a sardine tin lid, after the gearwrench and prybar attacked the TWO BOLTS? that hold the 7 inch? rigid pipe to the back of the head it was a piece of cake popping that sucker apart; longest part of the job, not counting the bike ride in the rain to NAPA for "green" stripe, (mine is yellow  ) and shielded clamps.
#3, you can get at least a gallon in the block this way, probably more if you are willing to let it burp and settle out longer than I gave it.
 and a half  , more frustrating than changing the belts, but not terrible.
__________________
'93 FZJ; 3x locks, CDL &7 pin, tall skinny MT's, mediums, metal tech bumper. no flares-rack-steps.
RIP '71 FJ55 '78 FJ40 '84 FJ60
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03-25-09, 08:27 PM
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#29 (permalink)
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Oh nevermind......
Join Date: Jan 2006
Location: Yreka, CA
Posts: 5,166
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what's the crazy cable thing? and where'd you get it?
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03-25-09, 09:04 PM
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#30 (permalink)
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250+ Club
Join Date: May 2008
Location: willamette/umpqua divide
Posts: 848
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sears, its a remote hose clamp taker offer jobby. works slicker than a big set of plyers everytime unless you can't get it in position.
__________________
'93 FZJ; 3x locks, CDL &7 pin, tall skinny MT's, mediums, metal tech bumper. no flares-rack-steps.
RIP '71 FJ55 '78 FJ40 '84 FJ60
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