Cracked Oil Pan to go along with my warped Head! - Page 2

Jester · 07-01-06, 11:09 AM

Landtank – you should have called the phone number! My wife might have answered and convinced you to come finish what I started! Three months since my last post & almost five since the 80 turned belly up…I am the world’s slowest mechanic. Almost had to go to marriage consuling – she missed her truck! Great news though – I fired it up yesterday. Had one leak at the rear heater connection behind the EGR. I tried to clamp ¾” hose were ½” belonged. Today I fixed that and let it run for close to an hour. So far, so good. Need to get somebody to come over and help me put the hood on and I’ll give it some short test drives. I am so paranoid right now.

Jester · 07-01-06, 11:10 AM

I put the whole assembly together on the bench, like the FSM recommends. If I had it to do all over again, I’d follow Doug’s advice and leave the intake and PITA wiring harness in the truck. I wanted to clean & inspect as much as possible so I did it the hard way. I had no idea what I was getting myself into.

Jester · 07-01-06, 11:11 AM

These are not views you see every day. The PHH clamp ended up hitting the block so I had to take it off and experience the pain of tightening it from below.

Jester · 07-01-06, 11:13 AM

It’s nice to be able to borrow tools from work! 60 to 300 ft-lb Proto Torque Wrench.

This is how I torqued the harmonic to the 305 foot pounds. My SST was really simple, 2 x 2 x ¼” angle with a single hole. It wedged against the socket and frame nicely. Word of caution, don’t try this with 1 x 1 x 1/8” angle – it will yield around 170 foot pounds.

Jester · 07-01-06, 11:14 AM

Mostly buttoned up & RUNNING!!!

Jester · 07-01-06, 11:15 AM

This picture is dedicated to CruiserDan. I would have never completed this project without his help.

Jester · 07-01-06, 11:15 AM

Total damage was around $2,800 in parts and machine work and included the following:

1 04112-66035 Gasket Kit
1 90099-14118 O-Ring
1 25627-66010 Gasket, EGR
6 90919-01176 Plug, Spark
1 15785-66010 Gasket, Oil
1 16100-69325 Water Pump Assembly
1 16261-66040 Hose, Water
1 27370-75060 Holder Assembly
13 90116-10169 Bolt, Stud
13 90179-10128 Nut
1 99332-10919-83 Belt, V
1 90916-02353-83 Belt, V, Fan
1 Clean & Calibrate Injector
1 11101-69107 Head Sub-Assembly
1 96761-24042 O-Ring
1 96761-24022 O-Ring
1 90311-52022 Seal
1 11328-66020 Gasket, Ti
1 15147-66020 Gasket, Oi
1 90430-27001 Gasket
1 15188-66020 Gasket, Oi
1 15134-17010 Gasket
2 00295-00103 FIPG Oil
1 78180-60280 Cable Assy
1 44420-60221 Cooler Ass
1 74453-60060 Bar, Battery
1 91652-G0820 Bolt, w/Washer
1 82819-60040 Grommet
1 90916-03117 Thermostat
1 16346-66020 Gasket, Th
1 16401-54750 Cap Sub-As
1 12204-35040 Valve Sub
1 90480-18001 Grommet
1 23300-69045 Filter Ass
7 15183-66020 S009 Screw (Oil Pump Cover)
3 Toyota Red Coolant
Reassemble New Head
Clean Old Head
Adjust Valve Lash
10 BR-9406 Liner Clamp
30 BR-9410 Liner Clamp
10 BR-9428 Liner Clamp
1 90406-08011 Union
1 90406-08011 Union
2 90406-17007 Bolt, Stud
10 92112-60818 Bolt, w/Washer
1 16264-66021 Hose, Water
9' 5/8" Heater Hose
2' 1/4" Fuel Line
6' 5/16" Fuel Line
2' 3/8" Fuel Line
1 16210-66020 Coupling
4 94180-40600 Nut, Lock
1 16603-66010 Pulley Sub
1 88440-26090 Pulley Assembly
1 96721-19010 O-Ring, Oil Dipstick

landtank · 07-01-06, 11:23 AM

Good job! Most of us feel an engine with a smoother idle. Did you notice that as well?

LX_TREME · 07-01-06, 11:27 AM

Now Dan had no problem sending chemical (liquids) stuff

Coolant, Touch paint, Battery...etc

Jester · 07-01-06, 11:27 AM

I think so. Been so long since I heard it run I kind of lost my reference point. It was a beautiful sound though.

I still need to put the timing light on it (its at my dad's). I just set it to the clean spot where the bolt was before.

Jester · 07-01-06, 11:29 AM

Quote:

Originally Posted by LX_TREME

Now Dan had no problem sending chemical (liquids) stuff

Coolant, Touch paint, Battery...etc

Actually I got the coolant locally. I just threw the empties into the pile to add to the effect.

cruiserdan · 07-01-06, 11:36 AM

Well done!

If you still have the torque wrench would you mind getting the model number off of it?

Jester · 07-01-06, 11:52 AM

Quote:

Originally Posted by cruiserdan

If you still have the torque wrench would you mind getting the model number off of it?

Here you go Dan.

cruiserdan · 07-01-06, 01:26 PM

Excelent, thanks a lot.

IdahoDoug · 07-01-06, 07:42 PM

Nice work - unbelievable story with an excellent outcome. Let us know your impressions after a bit.

DougM

nweiv_78fj40 · 07-03-06, 08:37 AM

Tim,

happy to see the truck back in one piece. I think you need to bring the truck to the next meeting so we can see the handiwork.

Let us know if you need someone to come up and help you with the hood. It's only about 45 min away.....and I could use a break from home....

07-01-06, 11:09 AM	#31
Jester IH8MUD Regular Join Date: Jul 2004 Posts: 263	Landtank – you should have called the phone number! My wife might have answered and convinced you to come finish what I started! Three months since my last post & almost five since the 80 turned belly up…I am the world’s slowest mechanic. Almost had to go to marriage consuling – she missed her truck! Great news though – I fired it up yesterday. Had one leak at the rear heater connection behind the EGR. I tried to clamp ¾” hose were ½” belonged. Today I fixed that and let it run for close to an hour. So far, so good. Need to get somebody to come over and help me put the hood on and I’ll give it some short test drives. I am so paranoid right now. __________________ TLCA #13916 Bay to Blue Ridge Cruisers 40th Anniversary FZJ80 - Wife's dog hauler with a new head. '77 FJ40 - Who needs fenders? '06 Taco TuRD - Yes, it does tow the 40. '08 HD XL1200L - Commuter vehicle, 57 mpg!

07-01-06, 11:10 AM	#32
Jester IH8MUD Regular Join Date: Jul 2004 Posts: 263	I put the whole assembly together on the bench, like the FSM recommends. If I had it to do all over again, I’d follow Doug’s advice and leave the intake and PITA wiring harness in the truck. I wanted to clean & inspect as much as possible so I did it the hard way. I had no idea what I was getting myself into. Attached Images __________________ TLCA #13916 Bay to Blue Ridge Cruisers 40th Anniversary FZJ80 - Wife's dog hauler with a new head. '77 FJ40 - Who needs fenders? '06 Taco TuRD - Yes, it does tow the 40. '08 HD XL1200L - Commuter vehicle, 57 mpg!

07-01-06, 11:11 AM	#33
Jester IH8MUD Regular Join Date: Jul 2004 Posts: 263	These are not views you see every day. The PHH clamp ended up hitting the block so I had to take it off and experience the pain of tightening it from below. Attached Images __________________ TLCA #13916 Bay to Blue Ridge Cruisers 40th Anniversary FZJ80 - Wife's dog hauler with a new head. '77 FJ40 - Who needs fenders? '06 Taco TuRD - Yes, it does tow the 40. '08 HD XL1200L - Commuter vehicle, 57 mpg!

07-01-06, 11:13 AM	#34
Jester IH8MUD Regular Join Date: Jul 2004 Posts: 263	It’s nice to be able to borrow tools from work! 60 to 300 ft-lb Proto Torque Wrench. This is how I torqued the harmonic to the 305 foot pounds. My SST was really simple, 2 x 2 x ¼” angle with a single hole. It wedged against the socket and frame nicely. Word of caution, don’t try this with 1 x 1 x 1/8” angle – it will yield around 170 foot pounds. Attached Images __________________ TLCA #13916 Bay to Blue Ridge Cruisers 40th Anniversary FZJ80 - Wife's dog hauler with a new head. '77 FJ40 - Who needs fenders? '06 Taco TuRD - Yes, it does tow the 40. '08 HD XL1200L - Commuter vehicle, 57 mpg!

07-01-06, 11:14 AM	#35
Jester IH8MUD Regular Join Date: Jul 2004 Posts: 263	Mostly buttoned up & RUNNING!!! Attached Images __________________ TLCA #13916 Bay to Blue Ridge Cruisers 40th Anniversary FZJ80 - Wife's dog hauler with a new head. '77 FJ40 - Who needs fenders? '06 Taco TuRD - Yes, it does tow the 40. '08 HD XL1200L - Commuter vehicle, 57 mpg!

07-01-06, 11:15 AM	#36
Jester IH8MUD Regular Join Date: Jul 2004 Posts: 263	This picture is dedicated to CruiserDan. I would have never completed this project without his help. Attached Images __________________ TLCA #13916 Bay to Blue Ridge Cruisers 40th Anniversary FZJ80 - Wife's dog hauler with a new head. '77 FJ40 - Who needs fenders? '06 Taco TuRD - Yes, it does tow the 40. '08 HD XL1200L - Commuter vehicle, 57 mpg!

07-01-06, 11:23 AM	#38
landtank ThinkTank Waterboy Join Date: Mar 2003 Location: Boston MA Posts: 11,120	Good job! Most of us feel an engine with a smoother idle. Did you notice that as well? __________________ Rick Bigelow '96 215k Groveland MA 01834 If you're not the lead dog, the view never changes

07-01-06, 11:27 AM	#39
LX_TREME Unleash the Beast Join Date: Nov 2004 Location: Pasadena, CA TLCA# 4500 Posts: 2,525 Blog Entries: 1	Now Dan had no problem sending chemical (liquids) stuff Coolant, Touch paint, Battery...etc __________________ '97 LX 450 KRD Racing 80 owner's club.com

07-01-06, 11:36 AM	#42
cruiserdan Parts Shaman (per Romer) Join Date: Mar 2003 Location: Where's my glasses? TLCA# 11332 Posts: 14,053	Well done! If you still have the torque wrench would you mind getting the model number off of it? __________________ Original owner 93 FZJ80,locked,blown,water/methanol injected(like a WWII fighter aircraft),lifted,winched,snorkeled,slidered,Sleeed ,moneypit. Balanced on a pin head. 95 FZJ80 trail truck (hers), 94 FZJ80 320K with a knock and a lumpy old Dodge car.

07-01-06, 01:26 PM	#44
cruiserdan Parts Shaman (per Romer) Join Date: Mar 2003 Location: Where's my glasses? TLCA# 11332 Posts: 14,053	Excelent, thanks a lot. __________________ Original owner 93 FZJ80,locked,blown,water/methanol injected(like a WWII fighter aircraft),lifted,winched,snorkeled,slidered,Sleeed ,moneypit. Balanced on a pin head. 95 FZJ80 trail truck (hers), 94 FZJ80 320K with a knock and a lumpy old Dodge car.

07-01-06, 07:42 PM	#45
IdahoDoug IH8MUD Lifer Join Date: Aug 2003 Posts: 6,548	Nice work - unbelievable story with an excellent outcome. Let us know your impressions after a bit. DougM __________________ Buy Head Gasket DVD for you OR for your mechanic HERE '93 FZJ since new, 2.2kw starter, Revo 275s, locked, big Hellas, rr fog, rr flood, rr Airlift, synthetics, ARB bullbar. 97 FZJ - exact same stuff but Michelin Alpins in winter "Slicker than owl shit on a wet log." - Carter

07-03-06, 08:37 AM	#46
nweiv_78fj40 IH8MUD Regular Join Date: Jun 2005 Location: Richmond, VA Posts: 332	Tim, happy to see the truck back in one piece. I think you need to bring the truck to the next meeting so we can see the handiwork. Let us know if you need someone to come up and help you with the hood. It's only about 45 min away.....and I could use a break from home.... __________________ Norm Treasurer + Former VP Bay to Blue Ridge Cruisers TTORA-VA Virginia 4WD Association Toyota Land Cruiser Association 1987 4-Runner Crawler 'in progress' 2003 GMC 2500HD Crew Cab Duramax (I got one first....)

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