My cargo box - Page 2

convert · 03-03-06, 11:37 PM

Very Nice Work Hayes

re_guderian · 03-03-06, 11:46 PM

Very cool! I like the idea of still being able to use at least 1 rear seat. I have use for that on occasion. One question, did you take the carpet thickness into account when you cut the drawer faces, flip-up lids, drawer openings, etc. etc.?

Hayes · 03-04-06, 08:12 AM

Quote:

Originally Posted by re_guderian

Very cool! I like the idea of still being able to use at least 1 rear seat. I have use for that on occasion. One question, did you take the carpet thickness into account when you cut the drawer faces, flip-up lids, drawer openings, etc. etc.?

Yes. Definitely.

Hayes

Boston Mangler · 03-04-06, 08:56 AM

Very Nicely Done!

Did you really build it? It appears to me that the kid is pretty good with tools!

danimallv · 03-07-06, 06:03 PM

Nice!... Hayes, Where did you find those anchors and handle?

WildYoats · 03-07-06, 06:34 PM

Wonderfull job man! Looks top notch!

willie · 03-07-06, 11:41 PM

Hayes, this is excellent work. You're too humble regarding your carpentry skills. I've been in the drawing stages for a few weeks thinking about config and dimensions - pros - cons. You've given me some great ideas. Thanks a bunch! Ernie

Hayes · 03-08-06, 08:11 AM

Quote:

Originally Posted by danimallv

Nice!... Hayes, Where did you find those anchors and handle?

Quote:

Originally Posted by Hayes

The handles and tie-downs were ordered from Allegiscorp:
www.allegiscorp.com
**if anyone ends up ordering anything from Allegiscorp, let me know. I need a few more handles, and they're minimum order is $30 (which my handles won't meet).**

I painted the tie-downs with Plasticote spray-on rubber stuff to minimize rattling.

From my writeup on post #1

.

Hayes

alvarorb · 03-08-06, 09:22 AM

Very nice Hayes.
Just one observation. Keep the winch controls handy. The last thing you want to do is to have to fish for them in the rear, on a loaded rig. Specially if you gotten into a situation where you can't open the rear hatch...

Alvaro

Hayes · 03-08-06, 10:31 AM

Quote:

Originally Posted by alvarorb

Very nice Hayes.
Just one observation. Keep the winch controls handy. The last thing you want to do is to have to fish for them in the rear, on a loaded rig. Specially if you gotten into a situation where you can't open the rear hatch...

Alvaro

Hadn't thought about that, Alvaro. Sounds like good advice.
My first thought was that I'd move the control into the cab when I "was going wheeling," but I should probably just keep it in the glove box all the time.

Hayes

rockclmbr · 04-06-06, 12:43 PM

Very nice work Hayes! It looks like a nice cat scratcher

Question for you, I notice the top hatch is not secured (latched) Do you find this a problem? For example if you hit a large bump dow the hatch lid open and stuff bounce out at all?

How heavy is it?

I've run with a full drawer system for 2 years, now I'm going to change things up for a while and build a 1/2 drawer. You've inspired me!

Hayes · 04-06-06, 12:59 PM

Quote:

Originally Posted by rockclmbr

Very nice work Hayes! It looks like a nice cat scratcher

Cats stay in the house!

Quote:

Question for you, I notice the top hatch is not secured (latched) Do you find this a problem? For example if you hit a large bump dow the hatch lid open and stuff bounce out at all?

No. The carpeting keeps it snug against the left edge of the box. But I haven't taken it over any monster bumps. I'm still considering adding a barrel bolt to the top left end.

Quote:

How heavy is it?

Damn heavy. Didn't weigh it, but I can barely lift it empty. It's certainly burly and robust, but it might be better to lose a little strength to lose a little weight.

Good luck.
Let us all know what you come up with.

Hayes

rockclmbr · 04-06-06, 01:23 PM

Quote:

Damn heavy. Didn't weigh it, but I can barely lift it empty. It's certainly burly and robust, but it might be better to lose a little strength to lose a little weight.

Just switching from particle board to plywood will drastically improve strength and lower the weight.

IronYuppy · 12-21-06, 12:13 PM

Hayes, this is a fantastic design, and I completely understand your frustration with measuring "on the fly".

That said, any chance you'll post the final dimensions, or even the sizes of each piece you cut? You know, for the benefit of us lazy copycats

For the record, I'm planning the same project, except with two identical (but reverse) boxes to cover the entire floor. I'm still debating having a one-piece top. Once it's all done, I want to attach something like this cage to the top:

http://www.tuffyproducts.com/trunk/073.html

I basically work from my truck (paid to 'wheel!), so effieient storage is my number one priority right now. I like the idea of drawers for the essentials like recovery gear, winter clothing, etc, and a cage for the trip-specific bags and quick-access needs.

boarcrz · 12-21-06, 05:11 PM

Sweeeet!
Now make me two of those and I will come by to pick'em up.
$2.79/gal. x 13.5miles x 900 miles x time x food=????!!!!

Bluetribal · 12-21-06, 07:21 PM

Best box I have seen yet. I love the flip up top for access with the gate up....

BRAVO!!!

MDarius · 12-21-06, 07:56 PM

That's really nice! It's obvious you put a lot of thought in to it and how you would use it. Good job.

Bluetribal · 04-26-07, 10:24 PM

So I am looking at Hayes cargo box design for about the 10th time since this is the design I plan to go with. Although I plan on only doing the passenger side, putting in a cup holder for when there is a rear passenger and herculining it.
But one thing I have noticed with this box and others with the flip up top lid there is NO latch on it. I assume that this is because things placed on top of the box would snag on the latch but there has to be something out there that could latch this top lid and stay flush. Maybe a hand size slot in the lid and the latch on the inside? What do you guys think?

mikeyb · 04-27-07, 12:47 AM

Love the flip up, not only in the back, but in the front too. Excellent use of the empty space also.

Hayes · 04-27-07, 08:10 AM

Quote:

Originally Posted by Bluetribal

So I am looking at Hayes cargo box design for about the 10th time since this is the design I plan to go with. Although I plan on only doing the passenger side, putting in a cup holder for when there is a rear passenger and herculining it.
But one thing I have noticed with this box and others with the flip up top lid there is NO latch on it. I assume that this is because things placed on top of the box would snag on the latch but there has to be something out there that could latch this top lid and stay flush. Maybe a hand size slot in the lid and the latch on the inside? What do you guys think?

Yes.
Didn't want to have a bolt or latch sticking up. I might put a barrel bolt on the end/side of the lid eventually, though. Probably a good idea to latch the lid somehow. Post-up with your solution.

jlparrotte · 09-18-08, 10:52 PM

Sorry to bump the old thread... but what are the dimensions on this one? Thanks!

Hayes · 09-19-08, 08:54 AM

Quote:

Originally Posted by jlparrotte

Sorry to bump the old thread... but what are the dimensions on this one? Thanks!

Sorry, I don't have dimensions.
I sized the footprint off of a big cardboard pattern that I trimmed to fit. Even then, it was really an iterative process of fitting and trimming, fitting and trimming.
I could empty the box, unbolt it, and pull it out to measure it, but...

jlparrotte · 09-19-08, 09:29 AM

well was more just looking for basic external dimensions L x W x H. No need to know the internal sizes or drawer sizes or anything. Thanks much!!

sseaman · 09-19-08, 10:21 AM

fold down the seat and grab a tape measure

j/k

as you work on yours you will find things you want to tweak

1shot1kill · 09-19-08, 01:31 PM

Nice job!

nicholas · 09-19-08, 03:34 PM

Nice work Hayes,

I really dig the flip up top, that would be nice not to have to drop the TG every time.

nat88toy · 09-19-08, 06:19 PM

very nice

i like how you made it so you can still have the 3rd row seat

fourtrax · 09-20-08, 09:31 AM

nice work. this got me wondering if there is a box of sort that could be mounted where your spare tire goes. I have a kaymar bumper with tire carrier and alot of empty space now.

nat88toy · 09-20-08, 11:58 AM

Quote:

Originally Posted by fourtrax

nice work. this got me wondering if there is a box of sort that could be mounted where your spare tire goes. I have a kaymar bumper with tire carrier and alot of empty space now.

no thats where your 2nd gas tank goes

03-03-06, 11:37 PM	#31
convert IH8MUD Junior Join Date: Jan 2005 Location: The Rocky Mountian City TLCA# 13269 Posts: 127	Very Nice Work Hayes __________________ Dan Reinmuth 93 FZJ80(RedGreen )with some stuff 71 FJ40 dismantled project K0VRT

03-03-06, 11:46 PM	#32
re_guderian IH8MUD Addict Join Date: Jun 2005 Location: Arizona Posts: 559	Very cool! I like the idea of still being able to use at least 1 rear seat. I have use for that on occasion. One question, did you take the carpet thickness into account when you cut the drawer faces, flip-up lids, drawer openings, etc. etc.? __________________ Rob G 1995 FZJ80 AZ Copper State Cruisers #046

03-04-06, 08:56 AM	#34
Boston Mangler IH8MUD Lifer Join Date: May 2004 Location: San Diego TLCA# 9060 Posts: 3,582	Very Nicely Done! Did you really build it? It appears to me that the kid is pretty good with tools! __________________ Baja Overland www.bajaoverland.com 2006 XR650L TLCA #9060 Own a Land Cruiser? Join TLCA Today @ www.tlca.org

03-07-06, 06:34 PM	#36
WildYoats IH8MUD Regular Join Date: Dec 2003 Location: Utah TLCA# 8676 Posts: 331	Wonderfull job man! Looks top notch! __________________ Black & Tan 96 FZJ80- 07 Toyota Tacoma Dbl Cab - 02 BMW M5 - 67 VW Bug - 77 Ford Bronco -------------------------- Johnny Lange - TLCA 8676

03-07-06, 11:41 PM	#37
willie IH8MUD Rookie Join Date: Aug 2004 Location: Roseville, CA TLCA# 14473 Posts: 17	Hayes, this is excellent work. You're too humble regarding your carpentry skills. I've been in the drawing stages for a few weeks thinking about config and dimensions - pros - cons. You've given me some great ideas. Thanks a bunch! Ernie __________________ 97 FZJ80 6" SLO, 4.88's, ARB Air Lockers, 315 MTR's, Hanna Sliders, Slee Rear Bumper, ARB Front Winch Bumper - still looking for a winch!

03-07-06, 06:03 PM	#35
danimallv IH8MUD Junior Join Date: Mar 2006 Location: Reno, NV Posts: 194	Nice!... Hayes, Where did you find those anchors and handle?

03-08-06, 09:22 AM	#39
alvarorb Cook Free or Die Join Date: Jun 2003 Location: Sacramento, California TLCA# 12833 Posts: 1,568	Very nice Hayes. Just one observation. Keep the winch controls handy. The last thing you want to do is to have to fish for them in the rear, on a loaded rig. Specially if you gotten into a situation where you can't open the rear hatch... Alvaro __________________ Alvaro Rodriguez 96 FZJ80 "La Cabra" 08 Tacoma Double Cab 4x4 TCLA #12833 / BRC # 41799 KI7FZJ New web site with blog and pics Norcal wagons website INTI Roof Racks - Make a loan, Make a difference - Kiva.org

04-06-06, 12:43 PM	#41
rockclmbr IH8MUD Addict Join Date: Oct 2004 Location: Newark, CA Posts: 501	Very nice work Hayes! It looks like a nice cat scratcher Question for you, I notice the top hatch is not secured (latched) Do you find this a problem? For example if you hit a large bump dow the hatch lid open and stuff bounce out at all? How heavy is it? I've run with a full drawer system for 2 years, now I'm going to change things up for a while and build a 1/2 drawer. You've inspired me! __________________ '97 FZJ80 "Blue Ox" - ARB Bullbar, ARB Lockers, OME J's, George's LEDs, Custom Drawer, Kaymar with Tire Carrier, Hanna Quality Sliders, Hellroaring Dual-Batt, 35" Toyo OC, and more! 2000 UZJ100 "Grey Ghost" - Outback Rack, Sliders, 285 Nitto Terra Grapplers, Norcal 80s Sticker

12-21-06, 12:13 PM	#44
IronYuppy Wa-Do-Dem! Join Date: Jul 2006 Location: Brentwood Bay, BC TLCA# 17705 Posts: 1,484	Hayes, this is a fantastic design, and I completely understand your frustration with measuring "on the fly". That said, any chance you'll post the final dimensions, or even the sizes of each piece you cut? You know, for the benefit of us lazy copycats For the record, I'm planning the same project, except with two identical (but reverse) boxes to cover the entire floor. I'm still debating having a one-piece top. Once it's all done, I want to attach something like this cage to the top: http://www.tuffyproducts.com/trunk/073.html I basically work from my truck (paid to 'wheel!), so effieient storage is my number one priority right now. I like the idea of drawers for the essentials like recovery gear, winter clothing, etc, and a cage for the trip-specific bags and quick-access needs. __________________ '94 lockered FZJ80 Get over it. "If you really want to hurt your parents and you don't have nerve enough to be homosexual, the least you can do is go into the arts."" -Kurt Vonnegut

12-21-06, 05:11 PM	#45
boarcrz IH8MUD Junior Join Date: Mar 2006 Location: Santa Clarita Posts: 97	Sweeeet! Now make me two of those and I will come by to pick'em up. $2.79/gal. x 13.5miles x 900 miles x time x food=????!!!! __________________ 94 FZJ80 Locked and added a few stuff

12-21-06, 07:21 PM	#46
Bluetribal I-HEART-DIRT Join Date: Mar 2006 Location: Diego Of San Posts: 1,886	Best box I have seen yet. I love the flip up top for access with the gate up.... BRAVO!!! __________________ Mark 96' LC - 285 Cooper STT's \| Slee Skid Plate \| Eclipse Speakers \| JD Bulbs \| Rear Cargo Light \| Durabaked \| Visor Fix *\| Hanna Bumper \| CDL Switch* *Check out* *SoCal 80's*

12-21-06, 07:56 PM	#47
MDarius IH8MUD Addict Join Date: Apr 2006 Location: Northern Utah, Roy Posts: 717	That's really nice! It's obvious you put a lot of thought in to it and how you would use it. Good job. __________________ "That was the best trip EVER!" - most commonly heard phrase from the back seat since getting the 80 -White 95 FZJ80 \| Specs: CDL, OME 2.5'' Med lift, Bridgestone Revos 265/75R16 -Green '94 \| Locked and stock...Sold! -Discovering the West one trail at a time.

04-26-07, 10:24 PM	#48
Bluetribal I-HEART-DIRT Join Date: Mar 2006 Location: Diego Of San Posts: 1,886	So I am looking at Hayes cargo box design for about the 10th time since this is the design I plan to go with. Although I plan on only doing the passenger side, putting in a cup holder for when there is a rear passenger and herculining it. But one thing I have noticed with this box and others with the flip up top lid there is NO latch on it. I assume that this is because things placed on top of the box would snag on the latch but there has to be something out there that could latch this top lid and stay flush. Maybe a hand size slot in the lid and the latch on the inside? What do you guys think? __________________ Mark 96' LC - 285 Cooper STT's \| Slee Skid Plate \| Eclipse Speakers \| JD Bulbs \| Rear Cargo Light \| Durabaked \| Visor Fix *\| Hanna Bumper \| CDL Switch* *Check out* *SoCal 80's*

04-27-07, 12:47 AM	#49
mikeyb IH8MUD Rookie Join Date: Apr 2007 Location: San Diego, CA Posts: 39	Great looking box! Love the flip up, not only in the back, but in the front too. Excellent use of the empty space also. __________________ FOR SALE: 1997 LX 450, Lockedx3, 137k

09-18-08, 10:52 PM	#51
jlparrotte IH8MUD Rookie Join Date: Jul 2008 Posts: 54	Sorry to bump the old thread... but what are the dimensions on this one? Thanks!

09-19-08, 09:29 AM	#53
jlparrotte IH8MUD Rookie Join Date: Jul 2008 Posts: 54	well was more just looking for basic external dimensions L x W x H. No need to know the internal sizes or drawer sizes or anything. Thanks much!!

09-19-08, 10:21 AM	#54
sseaman IH8MUD Lifer Join Date: Sep 2006 Location: Nashville, TN Posts: 1,382	fold down the seat and grab a tape measure j/k as you work on yours you will find things you want to tweak __________________ 91 FJ80 318k, spare tire mod, custom roof rack----SOLD 98 4runner 141k---SOLD 98 Avalon 149k 04 Sequoia 74k

09-19-08, 01:31 PM	#55
1shot1kill IH8MUD Junior Join Date: Sep 2005 Location: NW Posts: 191	Nice job! __________________ IN VINO VERITAS 93 locked,sleed,Afrika Corps,sand ladders,snorkel,PIAA front/back,Arbed, 9k winch w/syn. od rope, Kaymared, quick release sways, OME, snorkel, dog ramp, Man-A-Fre rack, custom roof net, Lowarnce GPS, 4:88s, custom drivelines by NW Landcruiser, spacers, 38s - WIP!

09-19-08, 03:34 PM	#56
nicholas IH8MUD Addict Join Date: Jun 2006 Location: IA Posts: 896	Nice work Hayes, I really dig the flip up top, that would be nice not to have to drop the TG every time. __________________ 97LX450, 141K, 285CooperSST's, OME851/860's, S/C, CDL 7-Pin, Landtank MAF, Slee SS lines, 100 pads, silicone PHH, Raventai temp, CDan parts throughout($5K+). Chillin' in Cornfeilds (IA) studying.

09-19-08, 06:19 PM	#57
nat88toy IH8MUD Addict Join Date: Mar 2006 Location: boston TLCA# 16379 Posts: 609	very nice i like how you made it so you can still have the 3rd row seat __________________ 88 4runner.. SAS, 4" trail gear lift, 34" super swamper ltb, arb, warn 9000, snorkel, extreme air, aussie locked and a bunch of other junk 98 sr5 T100 32" procomp mtr 1994 fzj-80 factory locked, Slee 4" lift, Landtank caster plates, Arb bumper, warn 12,000, arb bumper, snorkel, 35" TrXus mt, full belly skid, extreme air

09-20-08, 09:31 AM	#58
fourtrax IH8MUD Rookie Join Date: Jul 2008 Location: F-V, NC Posts: 71	nice work. this got me wondering if there is a box of sort that could be mounted where your spare tire goes. I have a kaymar bumper with tire carrier and alot of empty space now. __________________ 94' FJ80 on OME heavies with some 33's, Aussie locked rear, ARB front & Kaymar rear, and 242K+ on the clock.