Lined my 80 Tan (1 Viewer)

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ardentyota

Flexy
Joined
Aug 12, 2009
Threads
12
Messages
553
Location
Colorado Springs, CO
Well, I had been planning on this for a while and I finally got it done. My clear coat was flaking in the slightest breeze and the truck looked horrible. I didn't want to pay someone to paint it and didn't want to do a splotchy rattle can job.

I had seen Al's Liner at Hefty Fabworks before. Some of their customers had their bumpers and rock sliders coated in the stuff. It's really tough rubber! I picked up a 2-day-old piece from the bench and tried to pull it apart to no avail. This wasn't a super thick piece either- it was about an inch wide and less than 1/16th of an inch thick.

So that's when I decided to coat the truck in it (I had previously seen Nay's and other Durabak'd trucks, but never thought I'd do it to mine). Oh and another bonus- it comes in Tan.

Tan, black and grey are the available colors from Al's, but this stuff can also be tinted any color with auto-body paint pigment. You could perfectly match this to almost any rig. Al's Liner is a 4-part do-it-yourself liner system that is 100% UV and Chemical resistant. You can spray, roll or brush it on. Check out www.alsliner.com and www.heftyfabworks.com for more info on it.

So enough talking here are some pics:

The before shot:

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Everyone know what these cruisers look like, so I'll leave it at that. It had the typical clear coat loss on the hood.

Prep, prep, prep... Proper prep is key to lining anything, especially a whole vehicle. Al's liner will stick to almost anything, including paint and bare steel, with the proper prep. It mainly needs a rough surface.

So with a 40 grit pad on a slow random orbital sander, we started on the body... this is what you would call the "point of no return."

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As you can see, I had the holes left over from the fender flares. So I welded them shut, and ground them smooth:

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Here's where I made my biggest mistake:

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I had decided to just plug the holes with some small-head screws from Ace Hardware. Well, now it just looks like I have some random bumps on the roof. Oh well, live and learn. Next time (right...) I'll weld up those holes too...

We took the hood almost to bare metal where the clear coat was peeling. We also used a sharp chisel to chip any loose clear coat, and then sanded heavily to ensure we wouldn't have issues with the liner adhering.

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Now that all surfaces are sanded, we finish masking and wipe down the whole truck to remove any remaining dust.

Somebody was wasting masking tape...

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The next step to making sure that the liner adheres, is to coat the entire surface with an etching primer (provided in the liner kit).

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Time to mix up the Al's and start spraying:

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You only need about 30PSI flowing through the gun for this (The gun is available from Al's for a very reasonable $55 and it can be reused many times).
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The masking must be removed within 45 minutes.

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The liner will be dry to the touch within 2 hours (less in Colorado's 95* and <5% Humidity...) and fully cures within 48 hours.

We let it dry over night and then reassembled. I painted the mirrors and the grill black. I relocated the blinkers to the marker lights and sprayed what are now the marker lights with that "Night Shades" stuff.

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I also took this chance to get some new-to-me shoes...
 
So here it is two days later:

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Well, I hope you like it as much as I do. Next I'll be painting the wheels black and getting a full-size spare. I also will be painting the door jams black to give it a cleaner look when the doors are open.

Let me know what you think.

:steer:

Thanks to the great guys at Hefty Fabworks for their help with this and to Al's Liner for a great product.
www.heftyfabworks.com
www.alsliner.com
 
Last edited:
wow-

That's awesome!
 
Very nice! With that color I would consider lining my truck when it is time.
 
Looks good very :cool:. I bed-lined my roof when I took the factory one off, I have people all the time ask me why just the roof and not the whole thing. I guess I need a little shine to my rig.

Awesome :clap:

quick edit/question... did they bed line the hi-lift as well?
 
Looks good very :cool:. I bed-lined my roof when I took the factory one off, I have people all the time ask me why just the roof and not the whole thing. I guess I need a little shine to my rig.

Awesome :clap:

quick edit/question... did they bed line the hi-lift as well?

You can see in some of the pics that the liner has a bit of a semi-gloss appearance. From 20' it looks like paint.

We painted the hi-lift with some camo paint that matches pretty well. The door handles are the same paint.


Thanks for all the comments! I'm loving this thing even more now.
 
sick color

thats cool dude:cool:, love that color, always wanted to hit my 80 with that same color. very jealous.
One concern I have is was there significant weight increase with the liner paint? When we painted a friends hood with liner it felt like it weighed an additional 50 pounds or more.
Just curious, hit me back if you know.

thx

STF
 
When we painted a friends hood with liner it felt like it weighed an additional 50 pounds or more.

You're worried about 50 lbs? On a 5k (stock) rig? Seriously? :lol:
 
Your prep work looked flawless and the result is outstanding man! I think deep down inside we all love the "desert sand/tan" color! Looks great :cheers:
 
That is awesome!! Thanks a ton for doing this. I have been threatening to do this for 2 years and just could not be the first (in tan). Now I know that I will like the color. My rig is currently black so I should not have to worry about the door jams. I look forward to seeing it with the black rims.

Good work!

Smitty
 
thats cool dude:cool:, love that color, always wanted to hit my 80 with that same color. very jealous.
One concern I have is was there significant weight increase with the liner paint? When we painted a friends hood with liner it felt like it weighed an additional 50 pounds or more.
Just curious, hit me back if you know.

thx

STF
It took 3 gallons of liner to get the proper thickness. (I'm the guy spraying in the pics) Total weight is probably 30lbs of liner. Not much at all.
 
Looks really really good dude !
Could you describe the texture/feel of the liner ? I've been putting off the removal of carpet and bedliner instead, and this looks to be a solid product to use.
 
The texture can be manipulated by the amount of catalyst and the application method. It can be rolled or sprayed. With spraying you can achieve a finer texture than rolling and can adjust the texture by the volume of air pressure running through the gun. It is a 4 part urethane that has a hard rubber feel. Its not rough. It stays pliable but still strong enough to take a beating. Its available on our site. We keep black in stock. Tan and Grey are special order. It really sprays easily even for a novice.
 
Looks really really good dude !
Could you describe the texture/feel of the liner ? I've been putting off the removal of carpet and bedliner instead, and this looks to be a solid product to use.

If you want to replace carpet with bedliner, be careful with what you choose. I've seen more than one bedliner that will absolutely destroy bare feet/knees/etc.

This looks heavily textured and pretty hard. Not the best for kneeling, sitting, or standing on.


/me edits

See Hefty's reply above, he'd know better than I. :)
 
Wow .. that looks great! EXACTLY what I am going to do in a couple years. Great prep job. Thanks for posting the results!
 
If you want to replace carpet with bedliner, be careful with what you choose. I've seen more than one bedliner that will absolutely destroy bare feet/knees/etc.

This looks heavily textured and pretty hard. Not the best for kneeling, sitting, or standing on.


/me edits

See Hefty's reply above, he'd know better than I. :)

No this is a great product for all of the above. Goes on much thicker than the more well know DIY kits. There are no ruff particles in the mix like herculiner or the like. This is a great solution for lining the interior of your 80 too. Not as soft as carpet though:D
 

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