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#1 |
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tlcwagons.org
Join Date: Nov 2003
Posts: 3,418
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PaintLab Mix™ Modular Cargo System- Part 1
I've been designing a cargo system for almost a year... ever since I built my first one over 5 years ago (inspired by PismoJim's excellent writeup), I've been designing on it.
history first cargo box: drawer-in-drawer design ![]() ![]() second cargo platform: fridge/CO2 mount ![]() 3rd cargo platform: same design in the 80 ![]() ************************************************** ************ New Cargo System from the outside & front seat- see the Quad Jerry can Rack? ![]() ![]() ![]() PaintLab Mix™ modular rack system (*messy cargo area not included) ![]() Once I came up with a design, not having the tools myself, I had Luke Porter bend up the pieces to my specs. He was willing even tho he didn't know what it was. I welded it up myself and mounted to the existing 3rd row mounts thanks to Inverness for his glorious shop. ![]() ![]() The idea is the ability to hold up to 4 jerry cans or tools, etc without taking any cargo floor space. It also centers the heavy load directly over the rear axle. CO2 tank is mounted to the end of the rack w/ QuickFist straps (temporary design-i'm thinking of welding a flat plate to bolt accessories to) Water Jerry Cans are accessible for showers thru the slider windows- easy & don't have to pull cans out. Tool boxes are accessible but out of the way. The stock tire jack area is still accessible. ![]() I am working with Hanna Quality to put these into production! The advantage is Ken Hanna's expertise to make custom, bolt-on mounts & all the details refined. It would be more expensive to DIY at what HQ is thinking of selling the racks for so I think it will be a great bolt-on mod for anyone. Part 2 will be the rest of the Cargo System stay tuned!
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#2 |
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IH8MUD Lifer
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Oooo.... I would love those!
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#3 |
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IH8MUD Lifer
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James, very innovative bro, nice work
__________________ Sam Shaya 96' FZJ80 convertable 4x4 Labs Rear end/Custom shock mounts KING shocks/ other goodies, but you get the idea. Call Sign KI6KNB "Team Pull-OUT" Phi Kappa Psi |
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#4 |
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IH8MUD Lifer
Join Date: Sep 2006
Location: Nashville, TN
Posts: 1,355
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Very nice work
__________________ 91 FJ80 318k, spare tire mod, custom roof rack----SOLD 98 4runner 136k 98 Avalon 138k |
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#5 |
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"The Adventure Duo"
Join Date: Aug 2005
Location: Southern California
Posts: 3,336
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Looks really good, and it's very creative.. but can you tell us what the carriers are mounted too? The fold out 3rd row bolt locations? Seems like a ton of weight/stress (2)5 gallon cans) for that one area.
__________________ www.adventureduo.com [KI6LBB] 2004 Jeep Wrangler TJ X Edition 2003 Sportsmobile 4x4 EB50 |
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#6 |
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tlcwagons.org
Join Date: Nov 2003
Posts: 3,418
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I used the stock 3rd row mounts with some additional reinforcement. It is no where close to being a lot of stress for that location. (Hanna's bracket would be custom so even stronger and bolt-in to stock location)
3rd row seat mount must hold the seat, adult +. the cargo rack + 1 jerry can full of water is probably close to the weight of one 3rd row seat, I am guessing. I'm heading to DV soon so i'll test it out on the trail. |
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#7 |
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IH8MUD Tour Guide
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that's a pretty genius idea there. daddy like. I will keep an eye on this one.
__________________ 95' FZJ80 OME med./J lift, ARB rack, ARB Bull Bar w/tmax 12,500, 315 Nitto, stainless brake lines, Center Diff Lock, Sliders, IPOR Skid, IPOR rear bumper, upgraded slee sticker, custom dents, more to come. . . Remember it's a gateway drug, so it will actually lead to "crystal meh". |
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#8 |
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IH8MUD Lifer
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Semi-thread hijack....This may be a dumb question and out of the subject, but I was wondering how long can you store water in those jerry cans until it goes bad....?
..Can water even go bad? It's been a long day at work......
__________________ Robert Muniz TLCA#15132 1993 Toyota Land Cruiser 206K 3x locked+4.88's+315 BFG AT&MT+SAFARI SNORKEL+SLEE 4"LIFT+ARB FR+WARN M12000+HANNA RR+SLEE SLIDERS+SLEE SKID+AO DRAWERS+ARB FRIDGE+DUAL OPTIMAS+GARVIN RACK+IPF'S+OKOLE COVERS+HUSKY MATS+POLY REARS+ NOT INSTALLED YET-LONG INNERS+NF BIRFS |
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#9 |
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IH8MUD Lifer
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This should answer it:
Howstuffworks "Can drinking water go bad?" __________________ 70 FJ40-sold, worst day of my life 79 TOY 4WD pup-stolen, 2nd worst day of my life 91 4Runner 4WD-burned to ground, 3rd worst day of my life 83 FJ60- suckiest day of my life 97 LX450, 216k, non-locked. Expedition vehicle in progress ふざけんなよ! |
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#10 |
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(pronounced rod-ree)
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Damn! I wish I had third row seats! Or at least the brackets.
![]() You have done some nice work. Very nice
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#11 |
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Ante up to an 80 series!
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Very, Very nice idea. Thanks for sharing, if it was me I woul have kept it secrect from the 'Mud hounds.
Since you did though, I'm on my way to the junkyard with a rolled 80 to get the seat brackets. I'd like to keep my jump sets an option. These carriers make a great place to put a box with all the recovery gear safe.
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#12 |
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tlcwagons.org
Join Date: Nov 2003
Posts: 3,418
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I think it's always good to share
![]() With HannaQuality's design & price goal, it doesn't make sense to DIY for most. It will be a better product & less expensive (and less time consuming). For those that have fabbing setup & materials, I think this is one you can whip up pretty quick. Wait for PART 2! huuuummmmmuuueueeeee (Predator evil laugh) |
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#13 | |
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IH8MUD Regular
Join Date: Jun 2007
Location: Kuwait
Posts: 394
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Quote:
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#15 |
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IH8MUD Lifer
Join Date: Aug 2005
Location: Ione CA
Posts: 1,173
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Dang Dude thats a kiler setup!
Cool Ill see it this week! See ya in DV ken __________________ 97 with thingy's and dodads ![]() Now with added geek KI6JEO
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#16 |
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IH8MUD Lifer
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Most excellent idea! I can't wait for them to be available from Hanna.
To that note, I can't quite tell if you are saying that the Hanna ones will bolt on to existing third row seat mounts like yours, or if they will replace the third row seat mounts all-together...? -Ferg- __________________ Ben F | TLCA 12162 Big Blue Box--1984 FJ60--wannabe 80 series--R.I.P noname--1994 FZJ80--already got the locks--gone baby gone new noname--2002 4Runner--need the locks... __________________ 80 Series E-Lock Diffs Retrofit for FJ60 |
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#18 |
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IH8MUD Junior
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I never cease to be amazed at the inventiveness and fab skills some of you guys have. Bravo! I would be interested in a set of these too, if they go into production. Subscription added.
BTW, that storage box is also a work of art! It looks like it would be right at home on a yacht. (in this case, it's in a land yacht)
__________________ Bruce Davis 97 FZJ80, 78K, factory locked, OME 851/860, Slee tube sliders, Slee transfer skid, Painless Fab tube bumperettes, CDL/pin7, Magnaflow 59906 cat, BFG 255/85R16 MTs |
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#19 |
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I-HEART-DIRT
Join Date: Mar 2006
Location: Diego Of San
Posts: 1,808
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Those water jugs seem to be thinner than a typical jug. It seems with this set-up you would also have to sell the jugs with it. Or are these jugs very easy to find?
__________________ Mark 96' LC - 285 Cooper STT's | Slee Skid Plate | Eclipse Speakers | JD Bulbs | Rear Cargo Light | Durabaked | Visor Fix | Hanna Bumper | CDL Switch Check out SoCal 80's |
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#20 |
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tlcwagons.org
Join Date: Nov 2003
Posts: 3,418
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standard military spec jerry can
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#22 |
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IH8MUD Tour Guide
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haha, yea, i think I've already picked on you once for that comment.
__________________ 95' FZJ80 OME med./J lift, ARB rack, ARB Bull Bar w/tmax 12,500, 315 Nitto, stainless brake lines, Center Diff Lock, Sliders, IPOR Skid, IPOR rear bumper, upgraded slee sticker, custom dents, more to come. . . Remember it's a gateway drug, so it will actually lead to "crystal meh". |
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#23 |
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IH8MUD Regular
Join Date: Oct 2004
Location: Newark, CA
Posts: 486
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Looks good James!
I made something similar that mounts behind the driver's seat with the middle seat removed. Ok for a 3 seater, but I like your idea better. Unfortunately I have a fridge and 1/2 drawer taking up the back of the 80. Have you thought about making the holders for the 100 yet? ;-) __________________ '97 FZJ80 "Blue Ox" - ARB Bullbar, ARB Lockers, OME J's, George's LEDs, Custom Drawer, Kaymar with Tire Carrier, Hanna Quality Sliders, Hellroaring Dual-Batt, 35" Toyo OC, and more! 2000 UZJ100 "Grey Ghost" - Outback Rack, Sliders, 285 Nitto Terra Grapplers, Norcal 80s Sticker |
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#24 |
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IH8MUD Lifer
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Hurry up and get these on the market!
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#25 |
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IH8MUD Regular
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You did. And it was funny then too!
__________________ "Passions Testify to Enthusiams for the Cause" F. Dostoevsky 1980 HJ45 Imported from Oz... 1994 80 locked, Supercharged, bored over 1.25mm long Ranger aux. fuel tank with Oz spec overhead gauge set. and other stuff... Adventure Trailer Chaser |
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#26 |
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IH8MUD Regular
Join Date: May 2006
Location: TEXAS
Posts: 409
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VERY nice!!!
__________________ '92 FJ80, 3F-E Grrrrrrrrrrrrr, 464 Beige paint job, 255/85R16 Toyo M/T's on 70 Series steelies, OME 861/862... dubbed "Old Suzy" by my 3-year old. |
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#27 |
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IH8MUD Regular
Join Date: Feb 2006
Location: Costa Mesa
Posts: 258
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James, do you have a canopy for your LX450? That’s Gucci ![]() Nice work with the interior rack for the Jerry cans… You can actually improve it and add a flat piece of wood, and split the cargo area in two sections…without having the drawers in place, just a flat area that goes from side to sideR |