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08-25-07, 01:25 PM
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#1 | | 250+ Club
Join Date: Aug 2004 Location: Chandler, AZ
Posts: 367
| Adjusting water valve to maximize A/C performance Here is a  fix that might lower your A/C vent temperatures.
When you slide the temperature control selector on the dash between hot and cold, it opens/closes the hot water valve. When the temperature selector is at the full cold position, the hot water valve should be closed. In my case the valve was still partially open, which introduced hot water into the heater core. After making an easy adjustment to the control cable, I saw my vent temperatures drop 2-3 degrees, which was welcome in 110 degree Phoenix heat. I've seen other posts on this issue, so I suspect others might have this problem as well.
The hot water valve is mounted dead center on the firewall with heater hoses coming off each side. You can easily see how the control cable pushes/pulls on the valve handle to close/open it. With the engine running and the temperature control selector on full cold, make sure the valve handle bottoms out against the stop. If there is any gap, you need to loosen the cable housing clamp and re-position the cable until the valve closes completely. The drawings below should clarify how it all works.
__________________ Carter
97 FZJ80, 143,000 miles, 285 Revos, OME 861/862, homemade sliders and skid, custom bumper
Chandler, AZ |
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08-25-07, 06:34 PM
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#2 | | Addict
Join Date: Mar 2003 Location: LA, CA
Posts: 1,506
| I recall prior threads mentioning this phenomenon, but no fix. What a simple fix! I will give this a shot once I get my rig back. Great work, man!
__________________ Ex-'93 LC Owner; Now w/'97 LX, no lockers. Bought 7/02 stock w/35k mi, now 128k w/ARB bar, OME 850/860, Cooper ST MAXX 285, 150A Alt, EGR block, PCV Catch, PS filter/HD cooler, tranny filter, coolant filter, PP bypass oil filter, Aux Fan, LT-fanclutch, ScanGauge2, Inverter; '89 Corolla Alltrac Wagon |
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08-25-07, 06:39 PM
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#3 | | 11400-66041
Join Date: Aug 2004 Location: Istanbul, Turkey
Posts: 10,522
| Quote:
Originally Posted by alaskacruiser I recall prior threads mentioning this phenomenon, but no fix. What a simple fix! I will give this a shot once I get my rig back. Great work, man! | Agreed. Good job on this. This should be added to the FAQ section.
-o-
__________________ Bend to fit, dent to match."
-CDan
"Nothing is “like” anything else. There are no metaphors, there are no similes. Each thing is the thing it is and nothing else."
__________________________________ June 1997 FZJ80: Soon to be retired November 1985 FJ60 |
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08-25-07, 07:36 PM
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#4 | | Lifer
Join Date: Apr 2003 Location: Salt Lake City
Posts: 7,143
| One of my friends just unhooks the valve in the summer months, been working great for me so far this summer. |
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08-25-07, 08:21 PM
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#5 | | Lifer
Join Date: Jun 2007 Location: Native Sonoran desert dweller
Posts: 3,934
| Thanks to a fellow valley dweller - esp. since this is a record year with days over 110 degrees. 21 or 22 and counting.  ...well take every degree we can take. i'm also looking into the JDM electric bolt up pusher fan for extra flow during slow wheeling/ slow traffic/ stop and go. ( A auxillary fan for Aussie 80's built with dual A/C im told) This will help those moments when its so hot the ac loses efficency and gets luke cold. Do a search on JDM electric fan and look for the Cdan thread....worth the look! |
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08-25-07, 09:29 PM
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#6 | | Lifer
Join Date: Oct 2004 Location: San Diego, CA
Posts: 3,035
| Quote:
Originally Posted by FZJFillmore One of my friends just unhooks the valve in the summer months, been working great for me so far this summer. | I'd advise against this just because of the oft chance that you have some sort of cooling system failure (fan clutch, radiator, cap, etc) you can use the heater to cool the engine down some......
__________________ No problem, I'll just tow the pig to Salt Lake on a UHAUL trailer......
97 Land Cruiser, Collectors Edition
01 Sequoia Limited
"A vehicle's capabilities are inseparably linked to the mental instability of the driver" |
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08-25-07, 09:49 PM
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#7 | | 250+ Club
Join Date: Aug 2007 Location: Orange County, NY / Rochester, NY
Posts: 439
| Quote:
Originally Posted by KliersLC I'd advise against this just because of the oft chance that you have some sort of cooling system failure (fan clutch, radiator, cap, etc) you can use the heater to cool the engine down some...... | Just going to say that. Definitely. I just had to do that. Thermostat broke, so I was driving with my windows open and my heat on at full.
__________________  IH8RUST
'92 FJ80 - 3FE - with stuff on it ROTW |
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08-26-07, 06:30 AM
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#8 | | Addict
Join Date: Jan 2005 Location: Dallas, Texas
Posts: 1,331
| Your'e a genious In all of my searches and posts about my lousy A/C, I have NEVER heard or read about this being a possible remedy. After trying everything in the last year I came upon carter's post...thankyou for the post!
I have submitted a pic of my cable and it is 1/4 inch away for the stop!!!!! So, I need to adjust the cable.
So, do I simply "pull" the cable toward me as it sits in the "cradle" or support bracket??
airlaird
Last edited by airlaird; 09-11-07 at 07:01 PM.
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08-26-07, 09:28 AM
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#9 | | 250+ Club
Join Date: Aug 2004 Location: Chandler, AZ
Posts: 367
| Yes - the cable housing needs to be a pulled toward you a bit. It takes some trial and error to get it just right. Ideally you want to get it so:
- at full cold position on the temperature selector the valve is closed
- at "almost" full cold position the valve is slightly open
This will give you a nice linear relationship between the temperature selector position and the valve position. At first I adjusted the cable too far, and the valve was closed at the full cold position and it was still closed when I moved the temperature selector over an inch.
Let us know the before and after results.
__________________ Carter
97 FZJ80, 143,000 miles, 285 Revos, OME 861/862, homemade sliders and skid, custom bumper
Chandler, AZ |
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08-26-07, 01:29 PM
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#10 | | Lifer
Join Date: Aug 2003
Posts: 8,615
| I took a look at the water valve innards through the end tube of my 97 once. I recall that even at full shut according to the outer lever position there was a small gap still allowing some movement through the heater core to prevent corrosion or deposits. Agree the valve shut is best, but wanted to provide this data. It's a white plastic valve and acts with the hole shutting down to a small slit. You can see it if you remove the hose on the end pointing toward the brake fluid reservoir.
DougM
__________________ Buy Head Gasket DVD for you OR for your mechanic HERE
'93 FZJ since new, 2.2kw starter, Revo 275s (Michelin Alpins in winter), locked, big Hellas, rr fog, rr flood, rr Airlift, synthetics, ARB bullbar. 97 FZJ - exact same stuff but Michelin X-Ice in winter. 2013 Impreza with medium Hellas. 1990 Audi Quattro 20V w/ rear locker. |
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08-26-07, 03:34 PM
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#11 | | Addict
Join Date: Jan 2005 Location: Dallas, Texas
Posts: 1,331
| It worked! Well, after putting more R134, Installation of a GM fan blower, wrapping the A/C tubing, new valve, Drilling 4" holes in the hood for venting hot air, mounting an aux fan hood, installing limousine tint, installing an auxilliary pusher fan, and blue fan clutch mod......this worked!!
My A/C (read my previous thread above) is now C-O-L-D.
After three years...this mod which I have never heard of did the trick.
My thanks to Carter and to Landtank with his Blue clutch mod which helped...
I feel younger and I think my hair is thicker now ;-))
airlaird |
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08-26-07, 03:37 PM
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#12 | | Lifer
Join Date: Apr 2003 Location: Salt Lake City
Posts: 7,143
| Quote:
Originally Posted by KliersLC I'd advise against this just because of the oft chance that you have some sort of cooling system failure (fan clutch, radiator, cap, etc) you can use the heater to cool the engine down some...... | Takes 5 seconds to hook it back up. |
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08-26-07, 06:52 PM
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#13 | | Addict
Join Date: Mar 2003 Location: LA, CA
Posts: 1,506
| Quote:
Originally Posted by airlaird Well, after...mounting an aux fan hood
airlaird | airlaird- what is this?
__________________ Ex-'93 LC Owner; Now w/'97 LX, no lockers. Bought 7/02 stock w/35k mi, now 128k w/ARB bar, OME 850/860, Cooper ST MAXX 285, 150A Alt, EGR block, PCV Catch, PS filter/HD cooler, tranny filter, coolant filter, PP bypass oil filter, Aux Fan, LT-fanclutch, ScanGauge2, Inverter; '89 Corolla Alltrac Wagon |
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08-26-07, 08:08 PM
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#14 | | Forum Regular
Join Date: Apr 2005 Location: Belleville WV 26133
Posts: 38
| Went out and checked mine , and after a little adjusting you can feel that the air is cooler. I also found a loose vac hose under the intake plugged it back on and my rig runs much better, This was been a win/win kind of day.
__________________ 94 locked, 258,000 miles, ARB, Warn mx10000, OME Heavy/ Med , Slee skid plate, 7pin mod, 285/75 Cooper STT, White knuckle sliders |
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08-26-07, 11:13 PM
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#15 | | Lifer
Join Date: Oct 2004 Location: San Diego, CA
Posts: 3,035
| Quote:
Originally Posted by FZJFillmore Takes 5 seconds to hook it back up. | The time it takes you to pull off the road on a long hill, open the hood, get out, burn yourself on hot engine bits, hook it up hose and get rolling again would cause a significant temp spike in an already overheating engine. Might be the difference between driving home and getting towed.......
__________________ No problem, I'll just tow the pig to Salt Lake on a UHAUL trailer......
97 Land Cruiser, Collectors Edition
01 Sequoia Limited
"A vehicle's capabilities are inseparably linked to the mental instability of the driver" |
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08-27-07, 04:45 AM
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#16 | | Addict
Join Date: Jan 2005 Location: Dallas, Texas
Posts: 1,331
| Typo Quote:
Originally Posted by alaskacruiser airlaird- what is this? | Sorry, that was a typo...and a duplication, meaning I installed an aux pusher fan..
airlaird |
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08-27-07, 09:34 PM
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#17 | | 250+ Club
Join Date: Aug 2004 Location: Chandler, AZ
Posts: 367
| Quote: |
I recall that even at full shut according to the outer lever position there was a small gap still allowing some movement through the heater core to prevent corrosion or deposits.
| Do you think this is a common practice in OEM design? In addition to the corrosion/deposit issue, could it also be to prevent thermal shock to the heater core?
I would be interested in trying to modify the valve (perhaps by adjusting the position of the stop) so it closes fully if I thought it wasn't going to do anything detrimental to the heater core. I'm reluctant to mess with Mr. T's design, but in this heat I'll contemplate it.
__________________ Carter
97 FZJ80, 143,000 miles, 285 Revos, OME 861/862, homemade sliders and skid, custom bumper
Chandler, AZ |
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08-27-07, 09:53 PM
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#18 | | Lifer
Join Date: Aug 2003
Posts: 8,615
| I just want to clarify - go ahead and adjust yours so the outer lever is against the stop metal thing the diagram shows. No worry with that, just wanted to say that there is still some flow and it's likely for the health of the heater system as a minimum movement that I would not suggest reducing further by pinching off hoses, etc.
DougM
__________________ Buy Head Gasket DVD for you OR for your mechanic HERE
'93 FZJ since new, 2.2kw starter, Revo 275s (Michelin Alpins in winter), locked, big Hellas, rr fog, rr flood, rr Airlift, synthetics, ARB bullbar. 97 FZJ - exact same stuff but Michelin X-Ice in winter. 2013 Impreza with medium Hellas. 1990 Audi Quattro 20V w/ rear locker. |
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08-28-07, 01:57 PM
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#19 | | fatherofdaughterofromer
Join Date: Sep 2003 Location: Centennial, Colorado
Posts: 9,099
| Great thread, I'll add it to the FAQ later tonight or tomorrow. |
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08-29-07, 05:23 PM
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#20 | | 250+ Club
Join Date: Jul 2005 Location: new mexico
Posts: 269
| Thanks for posting this. I checked mine, and it was at full stop. AC has been great, but this gives me peace of mind!
-Eddie
__________________ 96 FZJ-80, 285 BFG ATs, unlocked. HG 7/26/07 @ 137,700.
"The less a man makes declarative statements, the less apt he is to look foolish in retrospect." -Quentin Tarantino |
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