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02-13-07, 06:17 PM
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#1 (permalink)
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ThinkTank Waterboy
Join Date: Mar 2003
Location: Boston MA
Posts: 12,609
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Front axle evaulation for FAQ
With so many questions on caster and front end alignments and issues I thought I'd put together a post on how I evaluate an axle for problems.
I'd do this if I had problems or before I brought the truck in for an alignment.
I like to start at the passenger side of the vehicle first. This is mainly do to the fact that it's the first wheel right off of the steering box.
Once I've jacked up the passenger side wheel off the ground I do a cursory check of the lower knuckle arms. There have been issues with these nuts loosening up and the arms coming loose and giving driving issues.
Attached is the jack in place and a shot of the lower knuckle arm.
__________________
Rick Bigelow
'96 215k
Groveland MA 01834
If you're not the lead dog, the view never changes
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02-13-07, 06:19 PM
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#2 (permalink)
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ThinkTank Waterboy
Join Date: Mar 2003
Location: Boston MA
Posts: 12,609
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The next thing I do is check for bearing play in the tire. This is done by grabbing the tire at 12:00 and 6:00 o'clock positions and lifting the bottom of the tire as you push the top of the tire. Any play here would mean that the bearing is loose and needs your attention.
__________________
Rick Bigelow
'96 215k
Groveland MA 01834
If you're not the lead dog, the view never changes
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02-13-07, 06:25 PM
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#3 (permalink)
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ThinkTank Waterboy
Join Date: Mar 2003
Location: Boston MA
Posts: 12,609
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Next up is to look for play in the tire rod ends. This time you grap the tire at 9:00 and 3:00 o'clock positions and push left and right. Any free movement would mean that a Tie rod end is likely worn. Since we've started on the passenger side and free movement would be in the drag link which goes from the steering box to the knuckle arm on the passenger side. Attached are pictures of both ends of the drag link and the hand position for checking for play.
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Rick Bigelow
'96 215k
Groveland MA 01834
If you're not the lead dog, the view never changes
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02-13-07, 06:27 PM
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#4 (permalink)
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ThinkTank Waterboy
Join Date: Mar 2003
Location: Boston MA
Posts: 12,609
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Next up is to check for play in the trunion bearings. This requires the use of a bar as you alone might not be able to get the needed force on the tire to feel the play. You'll need to lift the tire with the bar. I usually have my left hand on the rim to feel the place
Attached is a pic of how to set up the bar and where the trunion bearings are located.
__________________
Rick Bigelow
'96 215k
Groveland MA 01834
If you're not the lead dog, the view never changes
Last edited by landtank; 02-13-07 at 06:46 PM.
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02-13-07, 06:31 PM
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#5 (permalink)
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ThinkTank Waterboy
Join Date: Mar 2003
Location: Boston MA
Posts: 12,609
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At this point I put the passenger side tire back on the ground and perform the same set of checks on the driver side.
The only difference is that and play in the tie rod check would be a result of a warn tie rod end on the tie rod. This is the rod that travels behind the axle and links the two tires together.
Attached is a picture of a tie rod end
__________________
Rick Bigelow
'96 215k
Groveland MA 01834
If you're not the lead dog, the view never changes
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02-13-07, 06:33 PM
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#6 (permalink)
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ThinkTank Waterboy
Join Date: Mar 2003
Location: Boston MA
Posts: 12,609
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The last check would to be sure that the clamp that holds the Tie rod in place is positioned properly so as not to contact the leading arm and give a false reading on the rack.
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Rick Bigelow
'96 215k
Groveland MA 01834
If you're not the lead dog, the view never changes
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02-13-07, 06:36 PM
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#7 (permalink)
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Addicted to MUD Porn
Join Date: Sep 2004
Location: Reno, NV
Posts: 1,898
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Very nice. I don't really have anything constructive to add but eeewww I'm glad the underside of mine doesn't look like that. Yeah rust free.
Sorry.
Jack
__________________
KE7NCK
1996 FZJ 80 (explorer)
2002 F350, PSD, 6SPD,4X4,CC, LWB (hauler)
1995 Mazda MX-6 (speedster)
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02-13-07, 06:37 PM
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#8 (permalink)
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ThinkTank Waterboy
Join Date: Mar 2003
Location: Boston MA
Posts: 12,609
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During these checks, any play needs to be identified. This usually requires a second person to do the moving and you to grab onto the suspect parts and find where they are loose.
Loose would mean that there is some free play where there is little to no resistance in movement. Being able to apply enough force to get some flex out of the system doesn't constitute play.
__________________
Rick Bigelow
'96 215k
Groveland MA 01834
If you're not the lead dog, the view never changes
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02-13-07, 06:38 PM
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#9 (permalink)
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250+ Club
Join Date: Dec 2003
Location: The OC
Posts: 547
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When checking for play in the trunion bearings; which way am I moving the rod?
__________________
Boyd (stuck on rock)
KI6RCM
1997 White FZJ 80 - "SuperMilquetoast" aka JAFW80
I'm not satisfied until you're not satisfied.
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02-13-07, 06:43 PM
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#10 (permalink)
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ThinkTank Waterboy
Join Date: Mar 2003
Location: Boston MA
Posts: 12,609
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Quote:
Originally Posted by locrwln1
Very nice. I don't really have anything constructive to add but eeewww I'm glad the underside of mine doesn't look like that. Yeah rust free.
Sorry.
Jack
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Cameras tend to accentuate red so they always look worse then they are.
On a side note Massachusetts is starting a new sanding policy. They found that by adding brewery remnant to the sand they can greatly reduce the amount of salt used and it's more effective. All this and it costs less also.
It just smells like a frat house after a party when you drive on it the next day.
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Rick Bigelow
'96 215k
Groveland MA 01834
If you're not the lead dog, the view never changes
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02-13-07, 06:44 PM
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#11 (permalink)
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ThinkTank Waterboy
Join Date: Mar 2003
Location: Boston MA
Posts: 12,609
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Quote:
Originally Posted by boydmick
When checking for play in the trunion bearings; which way am I moving the rod?
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You're lifting the tire with the bar. I'll edit that at the top.
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Rick Bigelow
'96 215k
Groveland MA 01834
If you're not the lead dog, the view never changes
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02-13-07, 06:47 PM
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#12 (permalink)
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Forum Lifer
Join Date: Sep 2003
Location: Golden, Colorado
Posts: 2,552
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Great post, I may steal some of it for a sticky to be attached to another thread. people like pics.
Dang the salt is bad up there.
G
__________________
Gary Waggoner
Golden, Co
1989 FJ62 SOA, 502 Mercruiser, ARBs Sold
1987 HJ61 SOA, Cable Locks, 39k miles Sold
1965 FZJ45 Pickup on Slee'd 80 chassis, plan B with 4.7 V8
2003 Tacoma, ARB, OME, SC, TRD Sold
2007 100 series, ARB, OME, Slee'd
TLCA 10689
LSLC 2000
Rising Sun 2007
www.powerplayracing.net
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02-13-07, 07:06 PM
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#13 (permalink)
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ThinkTank Waterboy
Join Date: Mar 2003
Location: Boston MA
Posts: 12,609
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Quote:
Originally Posted by Waggoner5
Great post, I may steal some of it for a sticky to be attached to another thread. people like pics.
Dang the salt is bad up there.
G
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My last drive was 7 hours on I90 in NY after a snow flurry. Those bastids were out in force as it was a lean year up to that point and they needed to get out on the roads.
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Rick Bigelow
'96 215k
Groveland MA 01834
If you're not the lead dog, the view never changes
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02-13-07, 07:54 PM
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#14 (permalink)
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Forum Lifer
Join Date: Sep 2003
Location: Golden, Colorado
Posts: 2,552
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I had no idea it was that bad.
__________________
Gary Waggoner
Golden, Co
1989 FJ62 SOA, 502 Mercruiser, ARBs Sold
1987 HJ61 SOA, Cable Locks, 39k miles Sold
1965 FZJ45 Pickup on Slee'd 80 chassis, plan B with 4.7 V8
2003 Tacoma, ARB, OME, SC, TRD Sold
2007 100 series, ARB, OME, Slee'd
TLCA 10689
LSLC 2000
Rising Sun 2007
www.powerplayracing.net
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02-13-07, 08:18 PM
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#15 (permalink)
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Site Addict
Join Date: Jun 2003
Posts: 2,051
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Quote:
Originally Posted by landtank
The next thing I do is check for bearing play in the tire. This is done by grabbing the tire at 12:00 and 6:00 o'clock positions and lifting the bottom of the tire as you push the top of the tire. Any play here would mean that the bearing is loose and needs your attention.
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this is a good idea. all of this is. i brought my truck to land tanks to have him help me with the phh and it turns out my wheel bearings were loose as hell.
i had been complaining about castor and all time time it was play in the wheel! these checks will take no more than one hour. i am going to do them every time i get the grease gun out at 5K or so...
__________________
TLCA #14504
'97 FZJ80, ARB Bullbar, IPOR rear bumper, factory lockers, Slee 4" lift, Toyo MTs, Austrailian Outback drawer, Hellroaring Dual batt system w/ dual Optimas, Lightforce 240s, etc, etc...
My blog
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02-13-07, 08:45 PM
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#16 (permalink)
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The quick brown fox .....
Join Date: Mar 2003
Location: Somewhere in the foothills...
Posts: 11,845
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Great post Rick. Thanks! We have tried to describe these procedures numerous times so now all we have to do is remind someone to look for this thread.
-B-
__________________
97 FZJ80 - Locked, 315 Toyos, 4.88s, Slee 4", George's sliders, Slee bumpers, Warn M12000, OBA, Yaesu 7800, Outback drawers + other stuff. Transformation complete.
Sometimes you find yourself in the middle of nowhere. And sometimes in the middle of nowhere, you find yourself.
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02-13-07, 08:55 PM
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#17 (permalink)
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Site Addict
Join Date: Jun 2006
Location: Omaha, NE
Posts: 1,921
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This needs to be linked from the troubleshooting FAQ. It cleared up a few things for me. I was fully unaware of how to check the trunnion bearings.
Great writeup!
__________________
FZJ80 1
1996 MoonGrey FZJ80 125K - Lotsa toys/extras/mods/maint.
FZJ80 2
1996 Red FZJ80 120K- Fac lock. 861/862 OME.
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02-14-07, 05:18 AM
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#18 (permalink)
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Site Addict
Join Date: Sep 2004
Location: Norwich, VT
Posts: 1,071
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Kudos Rick, as for the salt  The brewery by product can be expensive but I've experienced favorable results with it. At a college in Needham, MA that I used to work at the grounds crew used it. I was the safety person at the time and within minutes of the application my phone was ringing of the hook regarding some weird smell all over campus.
Nice job documenting some good things to know/do.
 (its not just the beverage of choice anymore  )
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02-14-07, 05:31 AM
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#19 (permalink)
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Forum Regular
Join Date: Feb 2004
Location: DC Area
Posts: 223
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Great info, I'm gonna check my Cruiser today. Thank you!!!
__________________
1996 Lexus LX 450 (locking diffs)
2006 Lexus LX 470
The bitterness of poor quality is remembered long after the sweetness of low price is forgotten.
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02-14-07, 08:55 AM
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#20 (permalink)
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Forum Regular
Join Date: Feb 2007
Location: Wenatchee, Washington
Posts: 227
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thanks for the great info! Being new to the cruiser world this site has nothing but help and great people! The pictures help to visualize exactly what your talking about! Thanks
__________________
Its not a Passion, its an Obsession
Cruiser~95 stock 80 series, Goodyear Forterra Triple-Treds, Samco sport PHH.
Princess Ride~2008 Toyota Tundra Crewmax limited
Chevinater~ 77 Chevy 3/4 ton 350/350/203 with 44 front 14ff rear, 4.56s, 6 inchs 35x12.5x16.5 bfg m/t
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02-14-07, 10:36 AM
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#21 (permalink)
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Forum Lifer
Join Date: Dec 2003
Location: Knoxville
Posts: 2,532
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Yes, nice work Rick.
__________________
1997 LX-450, Basically stock.
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02-14-07, 12:58 PM
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#22 (permalink)
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Forum Regular
Join Date: Feb 2006
Location: South Africa
Posts: 167
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Most excelent , thanks Tank
__________________
97 1HD-FT, walbro, intercooled, locked, Battlez2.5"-rancho adjustable, 33" ATs 35" MT, 2 spares, fridge, shower,TJM and winched
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02-14-07, 04:43 PM
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#23 (permalink)
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Forum Regular
Join Date: Jan 2007
Location: olympia, wa
Posts: 142
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landtank, thanks for the write up, that is exactly what I needed, very useful info.
__________________
95 TLC, factory locked, CDL switch
F.O.R. lift kit, 4.88 gears, 315 Dick Cepek FCII
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02-14-07, 04:49 PM
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#24 (permalink)
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Parts Geek, M1 Mechanic
Join Date: Mar 2003
Location: Wheelin' a Camry
Posts: 14,949
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Rick,
How is it that a guy as old as you still has all that hair and it aint grey?
Don't you have a teenage daughter?
__________________
Original owner 93 FZJ80,locked,blown,water/methanol injected(like a WWII fighter aircraft),lifted,winched,snorkeled,slidered,Sleeed ,moneypit. Balanced on a pin head. 95 FZJ80 trail truck (hers), 94 FZJ80 320K with a knock and a lumpy old Dodge car.
http://i487.photobucket.com/albums/r...Gastrap063.jpg
http://i487.photobucket.com/albums/r...frifles004.jpg
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02-14-07, 05:55 PM
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#25 (permalink)
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ThinkTank Waterboy
Join Date: Mar 2003
Location: Boston MA
Posts: 12,609
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Quote:
Originally Posted by cruiserdan
Rick,
How is it that a guy as old as you still has all that hair and it aint grey?
Don't you have a teenage daughter? 
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Yup the daughter is 18 and the man child is 14. My father was bald at 21 however my grandfather on my mothers side died at 83 with every last strand still in place, but by then it had grayed.
__________________
Rick Bigelow
'96 215k
Groveland MA 01834
If you're not the lead dog, the view never changes
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02-14-07, 06:38 PM
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#26 (permalink)
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The quick brown fox .....
Join Date: Mar 2003
Location: Somewhere in the foothills...
Posts: 11,845
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Quote:
Originally Posted by landtank
Yup the daughter is 18 and the man child is 14. My father was bald at 21 however my grandfather on my mothers side died at 83 with every last strand still in place, but by then it had grayed. 
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Baldness (or the lack of) is inherited through your mother's genes.
-B-
__________________
97 FZJ80 - Locked, 315 Toyos, 4.88s, Slee 4", George's sliders, Slee bumpers, Warn M12000, OBA, Yaesu 7800, Outback drawers + other stuff. Transformation complete.
Sometimes you find yourself in the middle of nowhere. And sometimes in the middle of nowhere, you find yourself.
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02-14-07, 07:45 PM
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#27 (permalink)
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Parts Geek, M1 Mechanic
Join Date: Mar 2003
Location: Wheelin' a Camry
Posts: 14,949
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Yup.
My mother's father was a billard ball......
He used to say that he was 6 feet tall but his hair was only 5 feet 10.
__________________
Original owner 93 FZJ80,locked,blown,water/methanol injected(like a WWII fighter aircraft),lifted,winched,snorkeled,slidered,Sleeed ,moneypit. Balanced on a pin head. 95 FZJ80 trail truck (hers), 94 FZJ80 320K with a knock and a lumpy old Dodge car.
http://i487.photobucket.com/albums/r...Gastrap063.jpg
http://i487.photobucket.com/albums/r...frifles004.jpg
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02-22-07, 08:44 PM
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#28 (permalink)
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always broke
Join Date: Feb 2005
Location: Albemarle NC
Posts: 4,356
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So if you have play in the 12 and 6 motion, what is the cure?
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02-22-07, 08:47 PM
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#29 (permalink)
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ThinkTank Waterboy
Join Date: Mar 2003
Location: Boston MA
Posts: 12,609
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Quote:
Originally Posted by alkaline747trio
So if you have play in the 12 and 6 motion, what is the cure?
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The wheel bearings are most likely loose and need to be inspected and setup correctly.
__________________
Rick Bigelow
'96 215k
Groveland MA 01834
If you're not the lead dog, the view never changes
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02-22-07, 08:51 PM
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#30 (permalink)
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always broke
Join Date: Feb 2005
Location: Albemarle NC
Posts: 4,356
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Is it possible that the 54mm nut is loose? Mechanic said that might solve the problem.
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