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10-03-09, 11:46 PM
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#1 (permalink)
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Forum Regular
Join Date: Sep 2009
Location: Racine, WI
Posts: 29
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Soft brake pedal...
So like the title says my truck has a soft brake pedal. Goes most the way with barely any braking, then brakes well jus before the floor. Bled the front brakes, no change. Can hear air leak from around mc/brake booster area. Me and my buddy think it may be the booster but i read in a few other similar posts the mc came up as a possibility. Im going to double check the rubber lines for leaks. Ideas? Thoughts?
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10-04-09, 12:56 AM
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#2 (permalink)
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250+ Club
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We need more info..recent changes, lack of repairs, model, year, etc before we can give you an answer. Tried the FAQ's yet, and, oh by the way..
Welcome to Mud!  means friendly smiley banter. (Since i didn't say it in your other thread.)
 means you're doing something wrong.
*Reason I say this is b/c I already know what you posted in the other thread, but for everyone's sake, always give the info.
Check everything on your system.
Fluid level and condition, booster diaphragm, lines, piston seals, etc. It may be just your master's inner seals are bad and with the truck turned off, when you pump the pedal it'll slowly drop to the floor. Listen for hissing, that'll tell you it's the booster.
Last edited by NorCalBorn; 10-04-09 at 01:01 AM.
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10-04-09, 01:36 AM
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#3 (permalink)
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Forum Regular
Join Date: May 2009
Location: southeast wisconsin
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hes got an 86 pickup... 22-re... and the fluid is full, and the truck was recently purchased
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10-04-09, 08:04 AM
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#4 (permalink)
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have you done any work on the brakes lately? are the calipers on the wrong side with the bleed screws down?
I had a situation once where a wheel bearing was bad, causing the rotor to turn sideways, and opening the calipers too much for the pedal to clamp in one stoke.
I would guess it's probably not the booster. most likely the master cylinder.
Don't forget to check and see if the rear wheel cylinders are leaking.
__________________
Black 95 4runner--the family playtoy
silver 01 cherokee--the family hauler
red 88 toyota truck--the red rust sled/abuse testing vehicle
wanna go wheelin? luke 306-3519
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10-04-09, 11:17 AM
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#5 (permalink)
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Forum Regular
Join Date: Sep 2009
Location: Racine, WI
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Yea 86 truck, just bought so idk recent repairs and i havent done anything to the brakes. Fluid level is good and fluid looks ok too. Like i said you can hear a air leak hissin by the mc/booster area. With the truck off the pedal is a bit harder and i dont believe goes to the floor if you push it.
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10-04-09, 11:29 AM
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#6 (permalink)
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Quote:
Originally Posted by 1BADAWD
Yea 86 truck, just bought so idk recent repairs and i havent done anything to the brakes. Fluid level is good and fluid looks ok too. Like i said you can hear a air leak hissin by the mc/booster area. With the truck off the pedal is a bit harder and i dont believe goes to the floor if you push it.
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If you can hear air escaping when you press on the brakes and it isn't outside of the booster, I'd say the booster is done.....
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Quote:
Originally Posted by decavo
he got a new blue ray of a Johnny Depp movie and is in a 646 coma
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90' Pickup reg cab 22RE-W56-LCE dual chain conversion-tr*il gear slides-31' BFG MT-15x8 Allied rockcrawlers-SAW torsion bars-Rancho & Bilstein shocks-97' taco front bumper-custom 6 leaf rear
01' 4Skinner SR5 5VZFE 4x4 all stock
Web Wheeler Wizard-Level 21
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10-04-09, 10:07 PM
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#7 (permalink)
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Oh nevermind......
Join Date: Jan 2006
Location: Yreka, CA
Posts: 5,154
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Check how it feels with the engine off. If it's the same, then I'd lean more towards the master cylider. If it firms up then booster.
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10-04-09, 10:09 PM
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#8 (permalink)
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250+ Club
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Quote:
Originally Posted by NorCalBorn
It may be just your master's inner seals are bad and with the truck turned off, when you pump the pedal it'll slowly drop to the floor. Listen for hissing, that'll tell you it's the booster.

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Quote:
Originally Posted by 2ndGenToyotaFan
Check how it feels with the engine off. If it's the same, then I'd lean more towards the master cylider. If it firms up then booster. 
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Just in case we need to say it another way again??  If you hear hissing and you're not on a plane, it isn't Snakes on a Plane!
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10-05-09, 12:03 AM
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#9 (permalink)
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Forum Regular
Join Date: Sep 2009
Location: Racine, WI
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We can see a bubble in the little plastic tube off the resevoir to the front of the mc move as you push the pedal. W bled the mc a few times, still there.
I looked in the manual and did the brake booster air tightness checks they suggested and it seemed to check out fine with all the tests.
Should i start cheap and simple with a mc rebuild and go from there?
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10-05-09, 12:17 AM
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#10 (permalink)
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That's what I would do. Is the master cylinder new? Might need to bench bleed it, or crack the lines are the master and bleed it there.
LMAO at the snakes on the plane...............
__________________
Black 95 4runner--the family playtoy
silver 01 cherokee--the family hauler
red 88 toyota truck--the red rust sled/abuse testing vehicle
wanna go wheelin? luke 306-3519
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10-05-09, 02:07 AM
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#11 (permalink)
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the hissing was with the truck off, without pressing brakes...
Last edited by alteredraptor; 10-05-09 at 10:59 AM.
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10-06-09, 01:16 AM
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#12 (permalink)
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Forum Regular
Join Date: Sep 2009
Location: Racine, WI
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Quote:
Originally Posted by black95
That's what I would do. Is the master cylinder new? Might need to bench bleed it, or crack the lines are the master and bleed it there.
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Yea we cracked the 2 lines off the mc and bled them. No change.
Quote:
Originally Posted by alteredraptor
the hissing was with the truck off, without pressing brakes...
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Yup.
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10-06-09, 03:34 PM
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#13 (permalink)
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Rookie
Join Date: Nov 2008
Location: waukesha wi
Posts: 7
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install the master off of a 90's 3.0 liter pick up truck. they have a bigger bore and dual tanks no more suicide cylinder. i have a 1985 4runner and my brakes will put you through the winshield
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1981 TOYOTA TREKKER 35'S SPOOL REAR 5" LIFT
1985 TOYTA 4RUNNER 35'S 6" LUFT SPOOLS
1987 TOYOTA 4RUNNER WINTER BEATER 32'S LINCOLN LOCKER
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10-06-09, 11:33 PM
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#14 (permalink)
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Join Date: Sep 2009
Location: Racine, WI
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Ill look into that. Is it a direct swap in?
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10-06-09, 11:41 PM
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#15 (permalink)
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Oh nevermind......
Join Date: Jan 2006
Location: Yreka, CA
Posts: 5,154
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Yes it's a direct swap. But you'll need to find a master that comes with the tank, as your old one probably won't fit it.
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10-07-09, 11:42 AM
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#16 (permalink)
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Join Date: Sep 2009
Location: Racine, WI
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Ok, i found some on napa. Apparently with a tank is cheaper than without..... (odd).
Whats this "suicide cylinder" that was mentioned?
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10-07-09, 12:37 PM
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#17 (permalink)
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Forum Lifer
Join Date: Jul 2004
Location: Chandler, AZ
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Soft brakes can be from lots of problems, rear drums not properly adjusted, loose wheel bearings, contaminated fluid, air in the system, fluid leaks, etc.
A bigger bore master with the same wheel cylinders will make a less powerful system. Hydraulic leverage works like any other leverage, with the same peddle pressure, a smaller master will produce more psi, but will take more lever (peddle) stroke. A larger master will produce less psi, but will take less lever (peddle) movement. A larger master may produce a better peddle feel, shorter stroke, firmer, but will take more peddle pressure to deliver the same psi to the cylinders, so ultimately is a less powerful system.
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Kevin Patterson '96 LX450 '84 4x4 Mini '73 FJ40
Copper State Cruisers #007
"We have come to the conclusion that we can run our car over any road that a man can take a team of horses and a wagon, providing we can get traction." Dr. Horatio Nelson Jackson, 1903
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10-07-09, 03:35 PM
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#18 (permalink)
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Forum Regular
Join Date: May 2009
Location: Guelph, Ontario, Canada
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Has your truck been lifted? has the ride height adjuster at the back been adjusted? I would adjust the rear brakes before replacing anything.
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10-07-09, 11:26 PM
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#19 (permalink)
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Forum Regular
Join Date: Sep 2009
Location: Racine, WI
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Quote:
Originally Posted by Tools R Us
Soft brakes can be from lots of problems, rear drums not properly adjusted, loose wheel bearings, contaminated fluid, air in the system, fluid leaks, etc.
A bigger bore master with the same wheel cylinders will make a less powerful system. Hydraulic leverage works like any other leverage, with the same peddle pressure, a smaller master will produce more psi, but will take more lever (peddle) stroke. A larger master will produce less psi, but will take less lever (peddle) movement. A larger master may produce a better peddle feel, shorter stroke, firmer, but will take more peddle pressure to deliver the same psi to the cylinders, so ultimately is a less powerful system.
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Thats great to know, thanks. Do you have some suggestions then?
Quote:
Originally Posted by zombie
Has your truck been lifted? has the ride height adjuster at the back been adjusted? I would adjust the rear brakes before replacing anything.
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Truck has a 2inch bodylift on it. Stock suspension.
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10-08-09, 11:40 AM
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#20 (permalink)
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Forum Lifer
Join Date: Jul 2004
Location: Chandler, AZ
Posts: 7,980
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Quote:
Originally Posted by 1BADAWD
Thats great to know, thanks. Do you have some suggestions then? ...
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On a "new" rig with no history, you need to do a full inspection. I start with the rear, pull the drums, check the axle seals and cylinders for leaks, do the adjusters turn, shoes have pad, hardware/springs intact? Repair any issues, put the drums on and adjust correctly.
Jack up the front, check wheel bearing play, should be none. Remove the wheels, any leaks from the calipers, are the pads good, the pins in place, rotors look smooth? Repair any issues.
At the master cylinder, look at where it mounts to the booster, any leakage?
The fluid is hygroscopic, absorbs moisture from the air, it can look good and be bad. It should be changed annually, most don't and is probably the number 1 cause of cylinder failure and gradual brake efficiency loss.
To flush I remove the strainer(s) from the reservoir(s), using a turkey baster or other sucking device, remove the fluid from the reservoir(s), refill with fresh fluid. Go to the first bleeder, open it slightly, place you finger over the opening to work as a one way valve and have your helper gently pump the peddle a dozen or so times until you see fresh fluid. The close the bleeder and bleed normally a couple of times until your sure all air is out. Refill the reservoir and repeat on the other bleeders.
A couple of points about bleeding: It not a race, use normal driving pressure on the peddle, operate it relatively slowly and briefly stop with the peddle fully at the top on each stroke. If the peddle is aggressively slammed the fluid moves at high speed in the lines, causing any air bubbles to be broken up into foam which is much more difficult to remove. Only open the bleeders enough to get a dribble or small arc of fluid and close before the fluid stops flowing. If the bleeder is opened too much and left until flow stops, there is a good chance of sucking air back in, not what you want.
__________________
Kevin Patterson '96 LX450 '84 4x4 Mini '73 FJ40
Copper State Cruisers #007
"We have come to the conclusion that we can run our car over any road that a man can take a team of horses and a wagon, providing we can get traction." Dr. Horatio Nelson Jackson, 1903
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10-08-09, 05:38 PM
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#21 (permalink)
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250+ Club
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hey if you here hissing or air leaking you need to see if it happens all the time, when the pedal is depressed or does it do it just as the pedal is depressed (stops when pedal stops moving). a master cylinder can leak internally and cause the problem you are talking about. it will stay full what happens is fluid leaks through the internal seal that is supposed to direct fluid out to separate lines.
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QUIT SUCKING MY OXYGEN
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10-09-09, 01:51 AM
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#22 (permalink)
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Forum Regular
Join Date: Sep 2009
Location: Racine, WI
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The hiss of air is AFTER the truck has been ran and pedal pushed. Shut off truck, without trouching pedal you can hear the air.
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10-09-09, 05:16 AM
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#23 (permalink)
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i would say you have a leak in your booster. but i would still change the master cylinder. the last master cylinder that went out on my truck did not leak it went internally. started out the pedal was soft and it did not take long it started sinking to the floor with very little breaking.
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10-09-09, 01:14 PM
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#24 (permalink)
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Forum Regular
Join Date: Sep 2009
Location: Racine, WI
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Yea pedal goes close to floor before braking. Still brakes pretty good.... when it finally starts, haha.
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10-09-09, 01:43 PM
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#25 (permalink)
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Location: Arizona Bay, WA
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I think you need both master and booster......
Got to pinpoint the leak (hissing) you are hearing though.
Maybe the master is leaking into the booster?
__________________
Quote:
Originally Posted by decavo
he got a new blue ray of a Johnny Depp movie and is in a 646 coma
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90' Pickup reg cab 22RE-W56-LCE dual chain conversion-tr*il gear slides-31' BFG MT-15x8 Allied rockcrawlers-SAW torsion bars-Rancho & Bilstein shocks-97' taco front bumper-custom 6 leaf rear
01' 4Skinner SR5 5VZFE 4x4 all stock
Web Wheeler Wizard-Level 21
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10-09-09, 04:01 PM
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#26 (permalink)
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ray double could be right . but when i had one leaking from the back you could see the fluid running down the booster.
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10-10-09, 12:29 PM
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#27 (permalink)
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I cant see any fluid leaking or running out anywhere i dont believe.
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10-10-09, 07:06 PM
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#28 (permalink)
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Ok so we popped the rear wheels off today, bled both rear brakes and went to adjust them. Right side adjusts fine and it set pretty good now. The left side however... turns like it adjusting but when apply the brakes there is no change.
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10-10-09, 09:01 PM
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#29 (permalink)
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You said it has a 2" body lift. You need to adjust the rear brake height adjuster (sorry I don't know the technical name for the part) to compensate for the lift. It has a bar that connects to the body and pivots according to ride height. Theory is that as your back end sits lower with more weight you need more rear brakes or if it sits higher the back end is lighter needing less brakes. It directly affects the pedal feel and right now your brakes are not working in the rear because of this. I adjusted mine by adding a 2" bracket to it where it attaches to the axel after doing a 2" body lift and it made the soft pedal firm again.
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10-10-09, 10:34 PM
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#30 (permalink)
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Forum Regular
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Location: southeast wisconsin
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its actually just the driver side rear brake thats not braking... the passenger side does stop and quite nicely now since i had to adjust it, but good to know, me and him will have to try that
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