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09-16-09, 08:44 PM
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#1 (permalink)
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Forum Lifer
Join Date: Feb 2006
Posts: 9,484
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dual t-case install
What do I need to do to get this in?
http://forum.ih8mud.com/sale-parts/3...-complete.html
other than the transfer to tranny gasket,cut hole in floor?
Driveshafts ok the way they are?
I already have the front driveshaft kit...I just never have put it in.
my rig is an 84 runner with a newer topshift
Last edited by cruiser88; 09-21-09 at 03:58 PM.
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09-16-09, 08:54 PM
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#2 (permalink)
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Forum Lifer
Join Date: Feb 2006
Posts: 9,484
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how about the crossmemeber........need re-located?
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09-16-09, 09:07 PM
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#3 (permalink)
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Forum Lifer
Join Date: Feb 2006
Posts: 9,484
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Marlin Crawler was the first to bring dual transfer cases to the USA and the first in the world to bring low range gear kits to the Toyota market. As the leader in Toyota transfer cases we build the best units period. We can give you the low range, slow crawling gears your looking for.
Installing a dual transfer case into a 4-cyl equipped truck requires moving your existing t/case back approximately 6.5 inches. The additional crawl box is installed between the transmission and t/case. All 4-cyl gear driven t/cases are 21-spline except for the 1986-87 turbo, which is 23-spline. 2.28:1 or 4.70:1 gears can be used in any combination in the two t/cases. The most common choice is one set of 2.28:1 gears and one set of 4.70:1 gears, known as a Dual Ultimate Crawler. When building a transfer case for 4-cyl applications, the stock 21-spline input gear can be used. When building turbo, V6 & V8 applications, we highly recommend using a 23-spline input in the rear t/case. Otherwise, failure of a factory 21-spline input gear is certain. Floorboard and drive shaft modifications are required. The factory crossmember remains in its original position. - 20 forward and 4 reverse gear combinations.
- Fits 1979-1995 gear driven transfer case applications.
- Includes (1) EcoSeal transmission output seal and (1) EcoSeal transfer case rear output seal.
- 4 & 5-speed application only.
- One t/case shifter included, reuse your original shifter in second position.
- 4.00 or 4.97 gears available upon request.
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09-16-09, 09:21 PM
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#4 (permalink)
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beauty school dropout?
Join Date: Jun 2007
Location: Edmonton, Alberta
Posts: 3,571
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What the f&%k is a t-casr, and why would you want two of 'em?
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09-17-09, 06:52 AM
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#5 (permalink)
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Forum Lifer
Join Date: Feb 2006
Posts: 9,484
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lol.....I noticed that. The beer was good last night
Quote:
Originally Posted by RockDoc
What the f&%k is a t-casr, and why would you want two of 'em? 
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09-17-09, 11:42 AM
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#6 (permalink)
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Forum Lifer
Join Date: Apr 2003
Location: Barrington, NH
Posts: 2,756
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Besides new driveshafts, you'll need one of these:
BudBuilt - Dual Case Crossmembers
and you gotta hack a big hole in the floor of the cab. You'll also need an extension for the speedo cable.
__________________
KB1OSF
'87 Toyota xcab SR5 - SAS'd, e-lockers, stuff (22RE/R151F/4.7's)
'98 Lexus ES300
'04 Toyota Highlander
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09-17-09, 11:49 AM
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#7 (permalink)
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Forum Lifer
Join Date: Feb 2006
Posts: 9,484
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What do I need to do with the rear driveshaft? Keep in mind I have a good size lift. I know from looking I need to get my driveshaft kit in the front
Quote:
Originally Posted by KLF
Besides new driveshafts, you'll need one of these:
BudBuilt - Dual Case Crossmembers
and you gotta hack a big hole in the floor of the cab. You'll also need an extension for the speedo cable.
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09-17-09, 11:52 AM
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#8 (permalink)
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Forum Lifer
Join Date: Feb 2006
Posts: 9,484
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I see what you mean about the rear. How do I go about getting it shortened? Local drive shaft shop?
Last edited by cruiser88; 09-17-09 at 11:58 AM.
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09-17-09, 12:11 PM
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#9 (permalink)
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Forum Lifer
Join Date: Feb 2006
Posts: 9,484
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looks like 200 clams to get both shafts cut and balenced
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09-17-09, 12:30 PM
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#10 (permalink)
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Forum Lifer
Join Date: Feb 2006
Posts: 9,484
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The marlin case is about 6 inches thick.........so I need to shorten about 6 inches?
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09-17-09, 05:06 PM
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#11 (permalink)
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Tartu hetkeen
Join Date: Feb 2008
Location: SW MO, NE OK, and NW AR
Posts: 713
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I would assume, but could be wrong.
__________________
Quote:
Crusified:
You don't "lock" a Toyota's hubs, you "Call down the Demons".
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09-17-09, 05:12 PM
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#12 (permalink)
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beauty school dropout?
Join Date: Jun 2007
Location: Edmonton, Alberta
Posts: 3,571
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Did you ask Gary about the shafts from the truck it was pulled out of?
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09-17-09, 05:30 PM
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#13 (permalink)
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Forum Lifer
Join Date: Feb 2006
Posts: 9,484
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ohhhhhhhhhhhhh good question
Quote:
Originally Posted by RockDoc
Did you ask Gary about the shafts from the truck it was pulled out of? 
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09-17-09, 05:40 PM
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#14 (permalink)
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North Florida Cruiserhead
Join Date: May 2005
Location: The Sunshine State
Posts: 2,034
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Quote:
Originally Posted by cruiser88
The marlin case is about 6 inches thick.........so I need to shorten about 6 inches?
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I took measurements for the shafts, once the cases were in the rig.
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