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06-26-09, 03:38 PM
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#1 (permalink)
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Forum Regular
Join Date: Oct 2005
Location: Grand Forks, ND
Posts: 181
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Cutting Fenders
What do you use to cut your fenders? I have things to cut them with just don't know what to use to make them look as good as everyone elses cut fenders? Let me know.
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06-26-09, 04:17 PM
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#2 (permalink)
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Site Addict
Join Date: Jun 2007
Location: Whittier, Calif.
TLCA# Associate Member/Sponsor
Posts: 1,415
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Sabre saw with hacksaw blade. Lavishly tape fenders to prevent scratches. Saws-all where possible??? Plasma cutter if wealthy!!!
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Downey's gone,
Jim isn't!!!
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06-26-09, 04:24 PM
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#3 (permalink)
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250+ Club
Join Date: Feb 2007
Location: Tuscaloosa Ala. ROLL TIDE!!!
Posts: 408
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Carbide bit for rotozip, tape and draw your line, drill a pilot hole and go slow.
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Heart Of Dixie Offroad Club
The truck doctor
1989 excab 33" procomps, E-locker
SAS'D 1987 excab 5:29's welded f/r,flatbed,37"s 9.5xp wireless
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06-26-09, 04:31 PM
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#4 (permalink)
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Forum Lifer
Join Date: Jan 2003
Location: Chandler, Az.
Posts: 2,922
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Howdy! 3"metal wheel on hi-speed air cutoff tool. $7 at Harbor Freight. Course, ya gotta have a compressor/air supply, duh,,,,, John
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76 FJ55, Safari Grade. 350 SBC, Lockrightx2, SO, SR, PS, York on board, 35" Krawlers, and way too much junk in the trunk!!!! 
85 Toyota mini truck  for chase/support!
CSC #41
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06-26-09, 04:34 PM
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#5 (permalink)
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Forum Regular
Join Date: Oct 2005
Location: Grand Forks, ND
Posts: 181
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I work at a shop I have a cut off tool, air supply, just not too good with a cut off tool last thing I tried to use it on was my front bumper and it looks like S&*T. I plan on slow moving and mapping out my way. Plus I just google the rotozip its a must have for me now my next tool to add to my box.
Thanks for all your input!
Last edited by Family 40's; 06-26-09 at 06:32 PM.
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06-26-09, 07:38 PM
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#6 (permalink)
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Forum Regular
Join Date: Feb 2009
Location: eastern PA somewhere
Posts: 195
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Air body saw witha fine tooth blade
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-Keith- kb3scj
'88 4runner SR5 - 3L 7MGE swap - Marlin HD W56 - 4.56 V6 Thirds, LSD up front - 33x10.5 BFG KM2's- home fab front and rear bumpers - NWMP 14 gal aux fuel tank
"Speed doesn't kill, suddenly becoming stationary does." - Richard Hammond
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06-26-09, 08:14 PM
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#7 (permalink)
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250+ Club
Join Date: Jan 2007
Posts: 416
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I just used a saws all..
watch out for wires..
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06-26-09, 09:00 PM
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#8 (permalink)
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Forum Regular
Join Date: May 2006
Location: Minnesota
Posts: 216
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I've found a jig saw with a good metal cutting blade works best for making curved cuts in fenders.
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1985 SR5 4Runner - 35x12.5 MT/R Kevlars - 4 inch lift - LCE Headers
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06-27-09, 12:04 PM
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#9 (permalink)
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250+ Club
Join Date: Mar 2006
Location: Pacifica CA
Posts: 555
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jigsaw and old fashioned tin snips.
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Doug
-94 22re mini (except for bumpers, sliders, skidplates, rear locker, 1" body lift w/trimmed fenders and 33" tires.
-93 fzj80 ROTW douglashuft
-fj62 replaced by the fzj80
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06-28-09, 07:01 AM
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#10 (permalink)
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250+ Club
Join Date: Feb 2008
Location: On the farm
Posts: 665
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Electric angle grinder with a cutoff blade, or air nibbler.
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Sanity is for WIMPs.
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06-28-09, 07:40 AM
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#11 (permalink)
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Forum Regular
Join Date: Oct 2005
Location: Grand Forks, ND
Posts: 181
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Not sure what I will use but the air nibbler is a tool I have never seen, Thanks for all the input.
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06-28-09, 07:41 AM
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#12 (permalink)
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Profesional at Something
Join Date: Nov 2003
Location: Irvine, Ca.
Posts: 351
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Quote:
Originally Posted by corax
Air body saw witha fine tooth blade

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x2
That saw is worth every penny I spent on it.
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06-28-09, 08:16 AM
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#13 (permalink)
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Forum Regular
Join Date: Oct 2005
Location: Grand Forks, ND
Posts: 181
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What is the manufacturer and where can I get one? It looks like I could be a bit more precise with that then my cut off tool.
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06-28-09, 12:00 PM
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#14 (permalink)
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Forum Regular
Join Date: Feb 2009
Location: eastern PA somewhere
Posts: 195
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I got mine from harbor freight for $25 and it's great for anything sheet metal - works just as well as a jig saw, but quite a bit more nimble on unven surfaces . . . you'll need an air compressor with a tank to run this, I'd guess 20-30 gal tank should be fine - Craftsman also has these and I've seen them even in Autozone, so not very difficult to find.
__________________
-Keith- kb3scj
'88 4runner SR5 - 3L 7MGE swap - Marlin HD W56 - 4.56 V6 Thirds, LSD up front - 33x10.5 BFG KM2's- home fab front and rear bumpers - NWMP 14 gal aux fuel tank
"Speed doesn't kill, suddenly becoming stationary does." - Richard Hammond
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06-28-09, 03:02 PM
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#15 (permalink)
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250+ Club
Join Date: Feb 2008
Location: On the farm
Posts: 665
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Quote:
Originally Posted by Family 40's
Not sure what I will use but the air nibbler is a tool I have never seen, Thanks for all the input.
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Ingersoll Rand Air Nibbler — 4 CFM, 3200 RPM, Model# 325 | Air Nibblers | Northern Tool + Equipment
is the one I have. They remove small half moon shaped nibbles of sheet metal about 1/4" across. They can easily follow a line or straight edge, but they need around 3/32" clearance all around the nibble and about 1/2" below. They don't like transitioning over a sharply folded spot in the metal. Gentle curves are no problem.
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Sanity is for WIMPs.
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06-28-09, 04:34 PM
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#16 (permalink)
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Forum Regular
Join Date: Oct 2005
Location: Grand Forks, ND
Posts: 181
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Air is not a problem but thanks for all your input.
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07-04-09, 06:45 PM
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#17 (permalink)
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Forum Regular
Join Date: Oct 2005
Location: Grand Forks, ND
Posts: 181
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Is the air nibbler pretty precise making those cuts around the fender, or would I have better luck with an air body saw? Hm got some thinking to do...
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07-05-09, 12:54 PM
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#18 (permalink)
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250+ Club
Join Date: Dec 2003
Location: Marysville, PA
Posts: 593
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I use a 4.5" grinder with thin cut off wheel. Works great and easy to follow the line. The air body saw was sometimes an issue since it didn't want to cut right for some reason or jump off the line. Never used an air nibbler.
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JT
DD - 05 Toyota 4 Runner
Trail Rig - 88 4 Runner with dual cases w/ 4.7's, 35's and no lift
Was
99' Toyota Tacoma Crushed by Toyota
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07-06-09, 09:43 PM
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#19 (permalink)
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250+ Club
Join Date: Feb 2008
Location: On the farm
Posts: 665
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Air nibblers can be precise. I often cut along a template. That way I can push the nibbler up against the template and cute quickly. They can also trim up and edge with a bit of extra metal along it. Cutting to a drawn line isn't the easiest because the head is a bit larger than the cutting area and overhangs it so you have to look in at a steep angle. That is why I've gone to using templates.
__________________
Sanity is for WIMPs.
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07-06-09, 11:45 PM
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#20 (permalink)
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Site Addict
Join Date: Sep 2005
Location: The NW, Cascade Mountian Range
Posts: 2,394
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did you just ask about slappin 31's on your truck?
please tell me you are not hackin up that tin can to jam 31's in there
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Wristy
Quote:
Originally Posted by cruiser88
Jebus...
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Quote:
Originally Posted by cruiser88
 I like it when I can go out on the porch buck naked ...unroll it and take a wizz without somebody saying ......look john is alive and well 
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22RE Tech hotline- check the FAQ 
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07-07-09, 08:13 PM
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#21 (permalink)
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Forum Regular
Join Date: Oct 2005
Location: Grand Forks, ND
Posts: 181
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I have 31's now and am take the step up to 35's.
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