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Old 07-08-09, 08:53 AM   #1 (permalink)
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Fender Trimming

Hi all, I've searched through the forum and read a whole lot but haven't been able to find what I'm looking for yet. I'm going to do some front fender trimming to clear my 35's and want to keep the wheel well liners. How have people done this? Pics appreciated since the only body work I've done was via trees and rocks.

For a visual that's to Weak-Link for this pic.
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Old 07-08-09, 08:56 AM   #2 (permalink)
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how professional does it need to be? An easy low tech way to do it is just to make some relief cuts in the liner and then bend back the liner to fit.

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Old 07-08-09, 09:06 AM   #3 (permalink)
what he said

 
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You end up plating the inner fenderwell with a new piece. It comes out pretty clean if you do that.

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Old 07-08-09, 10:29 AM   #4 (permalink)
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Plating makes sense, how should it attach to the cut fender?

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Old 07-08-09, 11:01 AM   #5 (permalink)
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I slotted mine and used 1/4 i round stock welded to the edge worked great I could of made it look better but mines a trail beater







a little filler and it woulda looked great



5 roll over later they still look great

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Old 07-08-09, 11:58 AM   #6 (permalink)
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Thanks Kling-on! I remember seeing yours and thinking it was a good way to do it but couldn't find it when I was searching. So you just cut the body, slotted the liner, banged it in to place and welded it up?

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Old 07-08-09, 12:26 PM   #7 (permalink)
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Quote:
Originally Posted by Front Range 4x4 View Post
Thanks Kling-on! I remember seeing yours and thinking it was a good way to do it but couldn't find it when I was searching. So you just cut the body, slotted the liner, banged it in to place and welded it up?
YUP the 1/4 in round stock made it real strong too I wish I had gone all the way to the top of the inner fender cause they rub now

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76 FJ40 Mama's truck Veate and a dream


GIT-R-DONE!!!!

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Old 07-08-09, 12:48 PM   #8 (permalink)
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Thanks for the info man! I don't think I'll have any rubbing, you run a bit larger than I do.

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Old 07-09-09, 01:18 AM   #9 (permalink)
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I think the 1/4 round stock is the way to go, otherwise you can end up with this kind of bodywork.



here are some pics of how I did my chop



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Old 07-09-09, 08:34 AM   #10 (permalink)
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Thanks me_tu05, I had copies of your pics on my computer, I like the way you did that. Did you run into any problems other than tearing the hole?

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Old 07-09-09, 11:00 AM   #11 (permalink)
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That's how I'm gonna do mine. It's stretched 4" in the front so I'm gonna trim all the way around to under the head lights and use some 1/4" round rod and weld it on there.

Thanks for the pics guys. Good thread too.

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Old 07-09-09, 11:30 AM   #12 (permalink)
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I too used the 1/4" rod to get a clean and strong line. Here's some pics of the trimming.

Driver cut, rod shaped, tacked together.



This is before cleaning up anything.



Passenger trim



Used a hole in a frame to shape my 1/4" rod. It bends by hand.



Driver cleaned up.



Well attatched but not filled yet.



I used the metal off the pieces I cut off to fill the gaps on the wells.



Tacked the pieces in, sealed the welds with seam sealer and tried some texture and paint.


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Old 07-09-09, 12:48 PM   #13 (permalink)
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Really clean trim Boots.

so you cut the left over fender peice and welded it inside where the inner fender had gaps?

What kinda seam sealer did you use? And who makes that textured paint?

Thanks

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Old 07-09-09, 01:25 PM   #14 (permalink)
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I plan to box mine in like others have. I'll get to it eventually.
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Old 07-09-09, 02:13 PM   #15 (permalink)
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Quote:
Originally Posted by Front Range 4x4 View Post
Thanks me_tu05, I had copies of your pics on my computer, I like the way you did that. Did you run into any problems other than tearing the hole?
I found I needed an extra set of hands when welding it in some spots. Other than that and the rip I haven't had any problems yet. I think when I get back to Honolulu I'll be adding some reinforcement to the edge of the fender. I also found that a pneumatic nibbler was a huge time saver when slicing the fenders up.

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Old 07-09-09, 04:33 PM   #16 (permalink)
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Really clean trim Boots.

so you cut the left over fender piece and welded it inside where the inner fender had gaps?

What kinda seam sealer did you use? And who makes that textured paint?

Thanks
Thanks and Yes to your first question. You can kinda see them in the painted pic. They line up with the well bolts.

I'll direct you to page 20 where I explained the trial and what I did to get texture and what sealer I used.

Family Haulin' page 20

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Old 07-09-09, 06:43 PM   #17 (permalink)
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Thanks man. Yeah I clicked on your build after I posted that an read a few pages. Looks like about how I want mine minus the diesel.

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Old 07-09-09, 06:57 PM   #18 (permalink)
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Thanks everyone for such a great response and great pics! No doubt I'll be doing mine now and will use the .250 round as well. If mine could come out half as nice as yours Boots I'd be thrilled. I know it won't simply because it's not starting out looking as good.

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Old 07-09-09, 07:27 PM   #19 (permalink)
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If mine could come out half as nice as yours Boots I'd be thrilled. I know it won't simply because it's not starting out looking as good.
You're funny, white just hides the dents better.

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Old 07-09-09, 10:03 PM   #20 (permalink)
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with those fender trim mine looks like baby cuts ..

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