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07-08-09, 08:53 AM
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#1 (permalink)
| | Forum Lifer
Join Date: Oct 2005 Location: Colorado
Posts: 2,600
| Fender Trimming Hi all, I've searched through the forum and read a whole lot but haven't been able to find what I'm looking for yet. I'm going to do some front fender trimming to clear my 35's and want to keep the wheel well liners. How have people done this? Pics appreciated since the only body work I've done was via trees and rocks.
For a visual that's to Weak-Link for this pic.
__________________ Chris - http://frontrange4x4.com
1988 FJ62 - Emily - 260,000+ miles, FJ60 Round Eyes, H55F, SUA, SR, OME Heavies, 35x12.5's, trimmed fenders, Solid Rock Off-Road bumper & sliders, rear locker, Warn xd9000i, dual batteries, OBA, Scion radio, etc. |
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07-08-09, 08:56 AM
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#2 (permalink)
| | procrastinating
Join Date: Apr 2006 Location: Hillsboro, OR
Posts: 2,951
| how professional does it need to be? An easy low tech way to do it is just to make some relief cuts in the liner and then bend back the liner to fit. |
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07-08-09, 09:06 AM
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#3 (permalink)
| | what he said
Join Date: Feb 2002 Location: Las Vegas
Posts: 13,493
| You end up plating the inner fenderwell with a new piece. It comes out pretty clean if you do that.
__________________ I am kinda gay.......
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07-08-09, 10:29 AM
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#4 (permalink)
| | Forum Lifer
Join Date: Oct 2005 Location: Colorado
Posts: 2,600
| Plating makes sense, how should it attach to the cut fender?
__________________ Chris - http://frontrange4x4.com
1988 FJ62 - Emily - 260,000+ miles, FJ60 Round Eyes, H55F, SUA, SR, OME Heavies, 35x12.5's, trimmed fenders, Solid Rock Off-Road bumper & sliders, rear locker, Warn xd9000i, dual batteries, OBA, Scion radio, etc. |
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07-08-09, 11:01 AM
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#5 (permalink)
| | Kool Arrow
Join Date: Apr 2003 Location: Pimpin part in SanAntonio TX
Posts: 2,643
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__________________ 82 FJ60 5.3, 4l60E, OME Heavy, 33 KM2's 410's, ARB bull & side bars ...SOA in the works 85 FJ60 Trail beater SM 420 crawler box lockers 456, 4D's bobed & choped with a Metal Tech cage 76 FJ40 Mama's truck Veate and a dream GIT-R-DONE!!!!
TLCA #15374
low riders want SWITCHES... 4 wheelers want SHIFTERS www.jkcustoms.com
Last edited by kling-on; 07-08-09 at 11:18 AM.
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07-08-09, 11:58 AM
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#6 (permalink)
| | Forum Lifer
Join Date: Oct 2005 Location: Colorado
Posts: 2,600
| Thanks Kling-on! I remember seeing yours and thinking it was a good way to do it but couldn't find it when I was searching. So you just cut the body, slotted the liner, banged it in to place and welded it up?
__________________ Chris - http://frontrange4x4.com
1988 FJ62 - Emily - 260,000+ miles, FJ60 Round Eyes, H55F, SUA, SR, OME Heavies, 35x12.5's, trimmed fenders, Solid Rock Off-Road bumper & sliders, rear locker, Warn xd9000i, dual batteries, OBA, Scion radio, etc. |
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07-08-09, 12:26 PM
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#7 (permalink)
| | Kool Arrow
Join Date: Apr 2003 Location: Pimpin part in SanAntonio TX
Posts: 2,643
| Quote:
Originally Posted by Front Range 4x4 Thanks Kling-on! I remember seeing yours and thinking it was a good way to do it but couldn't find it when I was searching. So you just cut the body, slotted the liner, banged it in to place and welded it up? | YUP the 1/4 in round stock made it real strong too I wish I had gone all the way to the top of the inner fender cause they rub now
__________________ 82 FJ60 5.3, 4l60E, OME Heavy, 33 KM2's 410's, ARB bull & side bars ...SOA in the works 85 FJ60 Trail beater SM 420 crawler box lockers 456, 4D's bobed & choped with a Metal Tech cage 76 FJ40 Mama's truck Veate and a dream GIT-R-DONE!!!!
TLCA #15374
low riders want SWITCHES... 4 wheelers want SHIFTERS www.jkcustoms.com
Last edited by kling-on; 07-08-09 at 03:42 PM.
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07-08-09, 12:48 PM
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#8 (permalink)
| | Forum Lifer
Join Date: Oct 2005 Location: Colorado
Posts: 2,600
| Thanks for the info man! I don't think I'll have any rubbing, you run a bit larger than I do.
__________________ Chris - http://frontrange4x4.com
1988 FJ62 - Emily - 260,000+ miles, FJ60 Round Eyes, H55F, SUA, SR, OME Heavies, 35x12.5's, trimmed fenders, Solid Rock Off-Road bumper & sliders, rear locker, Warn xd9000i, dual batteries, OBA, Scion radio, etc. |
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07-09-09, 01:18 AM
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#9 (permalink)
| | Forum Regular
Join Date: May 2007 Location: Honolulu, Hawaii
Posts: 191
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__________________ 89 FJ62, SOLD, bye bye.
90 Celica All-trac
86 Turbo 4runner, build to come. |
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07-09-09, 08:34 AM
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#10 (permalink)
| | Forum Lifer
Join Date: Oct 2005 Location: Colorado
Posts: 2,600
| Thanks me_tu05, I had copies of your pics on my computer, I like the way you did that. Did you run into any problems other than tearing the hole?
__________________ Chris - http://frontrange4x4.com
1988 FJ62 - Emily - 260,000+ miles, FJ60 Round Eyes, H55F, SUA, SR, OME Heavies, 35x12.5's, trimmed fenders, Solid Rock Off-Road bumper & sliders, rear locker, Warn xd9000i, dual batteries, OBA, Scion radio, etc. |
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07-09-09, 11:00 AM
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#11 (permalink)
| | Forum Regular
Join Date: Jul 2009
Posts: 22
| That's how I'm gonna do mine. It's stretched 4" in the front so I'm gonna trim all the way around to under the head lights and use some 1/4" round rod and weld it on there.
Thanks for the pics guys. Good thread too.
__________________ About to buy a 88 FJ62. SOA 33s, sliders, custom front bumper, 4:10s |
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07-09-09, 11:30 AM
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#12 (permalink)
| | Site Addict
Join Date: Jun 2007 Location: Portland OR
Posts: 1,335
| I too used the 1/4" rod to get a clean and strong line. Here's some pics of the trimming.
Driver cut, rod shaped, tacked together.
This is before cleaning up anything.
Passenger trim
Used a hole in a frame to shape my 1/4" rod. It bends by hand.
Driver cleaned up.
Well attatched but not filled yet.
I used the metal off the pieces I cut off to fill the gaps on the wells.
Tacked the pieces in, sealed the welds with seam sealer and tried some texture and paint.
__________________ 85 FJ60, tweaking, Cummins 4BTA, 4L80 manual shift, 203/splitcase doubler, SOA, 37s on H1s, other stuff.
build-up: Family Haulin' FJ60 |
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07-09-09, 12:48 PM
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#13 (permalink)
| | Forum Regular
Join Date: Jul 2009
Posts: 22
| Really clean trim Boots.
so you cut the left over fender peice and welded it inside where the inner fender had gaps?
What kinda seam sealer did you use? And who makes that textured paint?
Thanks
__________________ About to buy a 88 FJ62. SOA 33s, sliders, custom front bumper, 4:10s |
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07-09-09, 01:25 PM
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#14 (permalink)
| | 250+ Club
Join Date: Jan 2003 Location: Fresno, CA
Posts: 879
| I plan to box mine in like others have. I'll get to it eventually. |
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07-09-09, 02:13 PM
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#15 (permalink)
| | Forum Regular
Join Date: May 2007 Location: Honolulu, Hawaii
Posts: 191
| Quote:
Originally Posted by Front Range 4x4 Thanks me_tu05, I had copies of your pics on my computer, I like the way you did that. Did you run into any problems other than tearing the hole? | I found I needed an extra set of hands when welding it in some spots. Other than that and the rip I haven't had any problems yet. I think when I get back to Honolulu I'll be adding some reinforcement to the edge of the fender. I also found that a pneumatic nibbler was a huge time saver when slicing the fenders up.
__________________ 89 FJ62, SOLD, bye bye.
90 Celica All-trac
86 Turbo 4runner, build to come. |
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07-09-09, 04:33 PM
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#16 (permalink)
| | Site Addict
Join Date: Jun 2007 Location: Portland OR
Posts: 1,335
| Quote:
Originally Posted by ChaseK Really clean trim Boots.
so you cut the left over fender piece and welded it inside where the inner fender had gaps?
What kinda seam sealer did you use? And who makes that textured paint?
Thanks | Thanks and Yes to your first question. You can kinda see them in the painted pic. They line up with the well bolts.
I'll direct you to page 20 where I explained the trial and what I did to get texture and what sealer I used. Family Haulin' page 20
__________________ 85 FJ60, tweaking, Cummins 4BTA, 4L80 manual shift, 203/splitcase doubler, SOA, 37s on H1s, other stuff.
build-up: Family Haulin' FJ60 |
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07-09-09, 06:43 PM
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#17 (permalink)
| | Forum Regular
Join Date: Jul 2009
Posts: 22
| Thanks man. Yeah I clicked on your build after I posted that an read a few pages. Looks like about how I want mine minus the diesel.
__________________ About to buy a 88 FJ62. SOA 33s, sliders, custom front bumper, 4:10s |
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07-09-09, 06:57 PM
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#18 (permalink)
| | Forum Lifer
Join Date: Oct 2005 Location: Colorado
Posts: 2,600
| Thanks everyone for such a great response and great pics! No doubt I'll be doing mine now and will use the .250 round as well. If mine could come out half as nice as yours Boots I'd be thrilled. I know it won't simply because it's not starting out looking as good.
__________________ Chris - http://frontrange4x4.com
1988 FJ62 - Emily - 260,000+ miles, FJ60 Round Eyes, H55F, SUA, SR, OME Heavies, 35x12.5's, trimmed fenders, Solid Rock Off-Road bumper & sliders, rear locker, Warn xd9000i, dual batteries, OBA, Scion radio, etc. |
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07-09-09, 07:27 PM
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#19 (permalink)
| | Site Addict
Join Date: Jun 2007 Location: Portland OR
Posts: 1,335
| Quote:
Originally Posted by Front Range 4x4 If mine could come out half as nice as yours Boots I'd be thrilled. I know it won't simply because it's not starting out looking as good.  | You're funny, white just hides the dents better.
__________________ 85 FJ60, tweaking, Cummins 4BTA, 4L80 manual shift, 203/splitcase doubler, SOA, 37s on H1s, other stuff.
build-up: Family Haulin' FJ60 |
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07-09-09, 10:03 PM
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#20 (permalink)
| | Forum Lifer
Join Date: Apr 2003 Location: Panamá
Posts: 11,866
| with those fender trim mine looks like baby cuts ..
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