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Old 05-11-08, 11:24 PM   #1
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62 V8 crawl box?

Hey all,
For you 62 guyz that have done the V8 swap AAAAAND run a reduction box behind it, what did you use to do it?
It seems that most of the crawl boxes are not compatable with the 19 spline t cases.
Did you swap in 60 series t case?
How does this work?
Planning on using a 4L60E tranny for the set up behind a 5.3 Vortec.

Im so challenged on this topic its embarrasing.


Thanks in advance!

Chicago


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Old 05-11-08, 11:51 PM   #2
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The 60 case is 19 spline just like the 62 t-case.

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Old 05-11-08, 11:56 PM   #3
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I think the answer may be closer than you realize.


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Old 05-12-08, 07:00 AM   #4
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Add this to the list of things to buy...

P/N 50-9305 Advanced adapters



Advance Adapter

Advance Adapters is proud to offer our shorty 4L60E to Atlas 4 speed transfer case adapter assembly. The adapter is only 1.625” in length and includes a GM VSS kit incorporated within’. This adapter assembly is for exclusive use with the late model 4L60E with removable bell housing and includes a new 300M billet output shaft. We also include a heavy duty transmission mount that bolts to our adapter housing. Why did n't I think of that!

Off course there are many bolt on's for the 4l60E...But you need to look for Chevy full size parts Think that it is an Orion box.


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Old 05-12-08, 09:20 AM   #5
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The Atlas is without a doubt the way to go as long as you change rear axles to a center diff location. I ran a Klune which will bolt to the 4L60E then there is an adapter to run the split case after the Klune. It is about 8" long total and works really well. Gives similar ratios as an Atlas.


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Old 05-12-08, 09:35 AM   #6
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4L60E/NP203/Split tcase.

Done..


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Old 05-12-08, 10:33 AM   #7
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Quote:
Originally Posted by Mace View Post
4L60E/NP203/Split tcase.

Done..
I needed a new tailshaft from AA for my 700r4 (4L60E the same?) to mate up w/ the old 203. Grab a OEM TH350/203 cast adapter mount while you are sourcing the 203. Mudrak sells the 203 to Splitcase adapter. New crossmembers and d-shafts are in your future...But so are triple shifters

Search for Calfj60's rig. He had the set up just about done...

From Mudrak's site (just picture the 4L60E w/GM adapter instead of the 4-speed)
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Old 05-12-08, 01:03 PM   #8
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Thanks guyz...
Ive been reading the AA literature, and the way I was reading it, it sounded like I needed to find a 16 spline t case for any of the stuff they offer.
So, get an NP203, couple that to the stock split case and that will work? Mace, would wouldnt happen to know off the top of your head the ratio for that would you?
Anyone know anything about the marlin boxes running with a V8?
Ive heard that they wont hold up behind a V8, but Id like clarification on that...
Ill be keeping the stock rear axel. Am I really gonna be running into issues with that?

Thanks all,

Chicago


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Old 05-12-08, 01:50 PM   #9
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I know they can hold up to a small block chevy. The problems I've seen with them is in the output on the second mini case. In your case, I would think you'd be alright and you would have more gearing than a 203 weather you run a stock mini (2.28) or a 4.7 set in it.


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Old 05-12-08, 01:52 PM   #10
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203 is 2:1

Bob is running a C6/203/splittcase

Marlins boxes are pretty strong. I am running dual cases in my 40 and beat the tar out of it with 40's and almost 200:1

If you start shattering axles, go from there. There is a good chance you won't. If you do, there are poly performance options or just pony up for a 35/40 spline 9".


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Old 05-12-08, 01:55 PM   #11
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700R4/4L60E to minitruck using a Downey or AA adaptor, ToyBox to split case


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Old 05-12-08, 03:00 PM   #12
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I'm running a th350 behind my TBI 350 with a 4.0 marlin box/ splitcase and I've got into my throttle a couple times pretty darn good... no problems so far.


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Old 05-12-08, 03:13 PM   #13
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I see axles breaking before a mini reduction box.


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Old 05-12-08, 03:39 PM   #14
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Quote:
Originally Posted by freds40 View Post
I see axles breaking before a mini reduction box.
my 30spline longs are still holding up to the 39.5s too.


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Old 05-12-08, 04:19 PM   #15
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Don't forget that the later (97 up?) 4l60e's have the round 6-bolt pattern that is not compatable with the earlier adapters. You might be able to use stock GM parts to bolt it together but without a t-case adapter in front of me I couldn't tell you.

you do not need the advanced shaft to mount an early 4l60e to a 203, oyu can use a 241 adapter & redrill the face of the 203. This will add about 2" over the AA shaft w/ th350 adapter.
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Old 05-12-08, 04:45 PM   #16
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Hey sixty, can you delete the tranny out of the computer to run a TH350 behind one of these pretty easy? I'd assume you would need a different flexplate too? Anything needed to run a th350? tv cable?

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Old 05-12-08, 06:24 PM   #17
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I would imagine it would be pretty simple to remove the transmission from the ECM (depending on model and year). I think EFI live has that capability or there are companies out there that can do it.

I think a 4l60e is a much better transmission than a th350.
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Old 05-12-08, 08:44 PM   #18
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Quote:
Originally Posted by sixty View Post
I would imagine it would be pretty simple to remove the transmission from the ECM (depending on model and year). I think EFI live has that capability or there are companies out there that can do it.

I think a 4l60e is a much better transmission than a th350.
I agree that the 4l60e is probably better but I already have the th350 and it is freshly rebuilt as welll. Are the 4l60e 27 spline? Any idea on the VSS?


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Old 05-12-08, 11:19 PM   #19
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Im an idiot I know, but how does the gearing numbers break down?
Like Mace said he's getting 200.1....Im assuming there is a formula that can get you those numbers.

Im looking for the least expensive route, and also the most bullet proof.
200. 1 sound fantastic to me...
Having never run deep gears before, Im wondering what I will need vs. what would be overkill.
The costs im looking at are phenominal for this whole deal.
The terrain im looking at is Rubicon, fordice, dusey...
Can anyone lend some assistance on what would be OPTIMAL vs. a pipe dream?

Im seriously learning this as Im going along!

Thanks guyz, this is great info!

Chicago


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Old 05-12-08, 11:27 PM   #20
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Unless I was really on a budget I would use the 4l60e, since it has a low first, a lockup, robbs less power & is compatable with the 5.3 ecm.


As far as I know they are all 27spline.


Are you sure you want to go with a 5.3? I just got my exahust done and modified my TBI ecm with the EBL from dynamicefi.com. So far it is pretty sweet and the EBL with TBI should support well above 500hp. As a plus, my stroker is compatable with off the shelf SBC speed shop parts so its no problem getting any needed parts locally.

I should be updating my thread soon with info and pics. keep myour eye's on craigslist and you could find a build SBC/BBC that you could swap most of your TBI parts into. Just a though

Feel free to post any questions in my Hardcore forum thread.
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Old 05-12-08, 11:39 PM   #21
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Are you sure you want to go with a 5.3?

Actually, NO im not 100% sure of anything that Im gonna be doing here with this except that Ill be doing a V8 of some sort...
Im basing the plans I have now off of the results of others here who have done the Vortec and have been happy with it. Additionaly, ive also heard that the performance is a little better with the Vortec.
Im not opposed to running a TBI set up at all, in fact, it seems that it would be moderately CHEAPER for the engine cost.
Im still in the "I know I want to do it, but what's the best route to go" phase of this build.

Ill be checking out your HC build, and thanks for the help!

Chicago


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Old 05-13-08, 12:06 AM   #22
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Sorry Chicago, my post was directed at the brokenparts the "thread jacker"

If you are doing the whole swap from the start, the vortecs are hard to beat out of the box since you can find them so cheap. When it comes to getting more performance out of them, the older gen 1 blocks are much cheaper to build. I like power so I would atleast go for the 6.0 and seriously consider the 8.1. (a few months back there was a great deal on an 8.1 over on pirate4x4)

TBI is definately cheaper, easier to work on and by the time you spend the money on the vortec harness and programming (if required), you could get a decent performance TBI engine with all of the compatability of gen 1 parts. If your happy with the performance of a stock vortec, then you would probably be better off going that route.

Either way I think you would be better off with a 4l60/4l60e.
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Old 05-13-08, 12:19 AM   #23
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As far as gearing, you take the low on the trans and multiply it by the low on the t-case & mulitiply it by the axle gears. With an auto, low gears are over rated, I ran 30:1 for years off road with my 700r4 and rarely did I ever need lower gears (I wheeled ALOT in some pretty rocky terrain). My brother has 70:1 in his fj40 with an sm420 and it definately needs lower gears. The main reason to do the crawler is that it only costs a little bit more than the straight adapter.
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Old 05-13-08, 06:51 AM   #24
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Since you're not daily driving your wagon I would consider a gen 1 V8 with TBI/TPI. You will have much less wiring to worry about with this setup and the replacement parts are very easy to find at you local Vatozone. As for power once you have a V8 you will wonder how you ever lived without it. The 225 to 300 hp you can get from these EFI systems should be plenty for a middle of the road all purpose 4x4.


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Old 05-13-08, 09:53 AM   #25
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The 203 is going to be a hard case to beat for cheap and bulletproof. When I took mine apart to setup the gears are bigger and beefier than the splitcase.

Gears don't need to be as deep with an auto because you get the torque multiplication factor with the t.converter. On average that is good for 1.8 to 2.5 for multiplication. So if you run a 4L60e 1st gear is 3.06, that means you'll have 3.06x2.0(203 doubler)x2.3(tc low rounded up)x4.11(diff ratio)x2.0(lets choose the middle ground for t.converter multiplication)=61.6. You'd have a crawl ratio of 62.

The standard good all around suggestions I found were 60 for autos and 100 for manuals. This is for a variety of trails that would need slow going at times and wheel speed at other times. If you have a torquey engine mated to an auto you won't even need that much.


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Old 05-13-08, 09:56 AM   #26
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Quote:
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Sorry Chicago, my post was directed at the brokenparts the "thread jacker"

If you are doing the whole swap from the start, the vortecs are hard to beat out of the box since you can find them so cheap. When it comes to getting more performance out of them, the older gen 1 blocks are much cheaper to build. I like power so I would atleast go for the 6.0 and seriously consider the 8.1. (a few months back there was a great deal on an 8.1 over on pirate4x4)

TBI is definately cheaper, easier to work on and by the time you spend the money on the vortec harness and programming (if required), you could get a decent performance TBI engine with all of the compatability of gen 1 parts. If your happy with the performance of a stock vortec, then you would probably be better off going that route.

Either way I think you would be better off with a 4l60/4l60e.
ah geez, ok ok.... which hardcore thread? I remember I had one going about propane and you had one about your one ton junk that I remember jacking it into a motor thread?... dang it I think I'll have to actually use that blasted search button thing-a-jig.

Chicago... if you spend alot of time offroad I HIGHLY recommend an auto. It just makes wheelin so much more enjoyable in my opinion. I think anything around 146:1 is good for manual. You can pretty much half that with an auto (50-60:1). I have the option of going to 120:1 with the 4.0 box and is an overkill with the auto but it sure is nice to have when I need (which is close to never). It's also a fun way to piss off the people behind you too.


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