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12-14-06, 06:47 PM
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#1 (permalink)
| | Forum Regular
Join Date: Aug 2006 Location: Down by the River
Posts: 136
| Why don't my tail lights work? So - my brother checked all the fuses and fusable links and it's not any of them. All of my other lights and signals work. . . . I'd really like to have taillights though. I thought that it might need a new tail light relay, but I called Spector Offroad and they don't have any sort of individual tail light relay listed. . . . so what could it be?
__________________ '87 HJ60 - Max
'85 FJ60 - future home of Max's drive train |
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12-14-06, 06:50 PM
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#2 (permalink)
| | Mod in Hibernation
Join Date: Sep 2004 Location: Where diesels purr and turbos whine
Posts: 6,320
| Ah lets let the good guys in the 60 section help ya. I know yours is 24v, but the audience is bigger in the 60 section. Plus we will have the re-direct in here too, so both forums will see this thread.
__________________ -84 BJ60, Finally on the FN road!
-91 FJ80, wife's ride
Iron Butt award winner of the Cruise Moab 08 ! |
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12-14-06, 06:51 PM
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#3 (permalink)
| | Mod in Hibernation
Join Date: Sep 2004 Location: Where diesels purr and turbos whine
Posts: 6,320
| I hate to sound wierd.... but is your avatar you in a red dress???
__________________ -84 BJ60, Finally on the FN road!
-91 FJ80, wife's ride
Iron Butt award winner of the Cruise Moab 08 ! |
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12-14-06, 06:55 PM
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#4 (permalink)
| | Kool Arrow
Join Date: Apr 2003 Location: Pimpin part in SanAntonio TX
Posts: 2,643
| Quote:
Originally Posted by moondog So - my brother checked all the fuses and fusable links and it's not any of them. All of my other lights and signals work. . . . I'd really like to have taillights though. I thought that it might need a new tail light relay, but I called Spector Offroad and they don't have any sort of individual tail light relay listed. . . . so what could it be? | ck the plugs under the rear and in the rear drivers side maybe ones shorted
__________________ 82 FJ60 5.3, 4l60E, OME Heavy, 33 KM2's 410's, ARB bull & side bars ...SOA in the works 85 FJ60 Trail beater SM 420 crawler box lockers 456, 4D's bobed & choped with a Metal Tech cage 76 FJ40 Mama's truck Veate and a dream GIT-R-DONE!!!!
TLCA #15374
low riders want SWITCHES... 4 wheelers want SHIFTERS www.jkcustoms.com |
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12-14-06, 07:30 PM
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#5 (permalink)
| | Site Addict
Join Date: Feb 2006 Location: SoCal
Posts: 2,177
| It most likely is a bad ground. Check the ground point under the truck near the tailgate.
Dynosoar
__________________ '82 V8J60 - TPI 350 with a 700R4 attached to a splitcase, Cable Locker FF rear end, 4" SUA (National Spring), Copper Metalic, Has been south to Cabo San Lucas, BCS and North to Port Angels,WA.  Call Sign: KI6SMP |
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12-14-06, 08:07 PM
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#6 (permalink)
| | Supporting Vendor
Join Date: Jan 2003 Location: Cranbrook, B.C., Canada
Posts: 9,390
| Did the truck ever have a trailer wiring harness? I had that take out the rear harness on my truck.
__________________ '82 BJ60 H55 tranny, AXT turbo 3B diesel, high nickel alloy head, A/C, BDS lift, factory PTO, Aussie rear locker, OEM LSD front, 4:11's, 32's, PERFECT frame!
'76 FJ55, 3B turbo, alloy head, H41 tranny, 3 sp. transfer, 33's, A/C, PTO winch, long range tank!
'67 FJ45LV shop project c/w 3B turbo diesel transplant & H41 4 speed, 3 speed transfer, PTO! www.wirrell.com |
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12-14-06, 11:02 PM
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#7 (permalink)
| | Mod in Hibernation
Join Date: Sep 2004 Location: Where diesels purr and turbos whine
Posts: 6,320
| The tail light relay gets it ground thru the light control switch. If the switch is pooched it can fail the relay.
To test the relay;
1; Inspect relay continuity
a) check that there is continuity between terminals 1 and 2
b) check that there is no continuity between terminals 2 and 3. if continuity is not as specified, replace the relay.
2; inspect relay operation
a) apply battery voltage across terminals 1 and 2.
b) check that there is continuity between terminals 2 and 3. there should be with power on.
if not replace relay.
OK to use a 24v generic relay.
buy one that is normally open. Has no continuity when power is off between large contacts.
Wire the power wire from fuse colour R-Y (red yellow) to the main contact a, and a jumper to the field coil( x1). The jumper is just a short wire to power the field.
Next wire the R-B wire(red-black or brown wire) to the other end of the field coil(x2 ususally). This is the control wire on the light control switch. When this wire finds ground it turns on the field coil and energizes the coil, pulls the plunger contacts and allows power to flow thru the main contacts.
Next wire the G wire(green) to the other side of the relay. This powers all the lights.
So to buy a relay take the old one into a shop that has 24v relays for sale(trucking maintenance shop) or farm. And show them your 24v relay. Buy one similar size with two posts for the coil. and two for the main contacts. The relay will be normally open with no power on it. Open means no power flows.
The purpose of a relay is because the power used in some applications would wear out a switch due to arc ing. So they use a relay remotely with a field coil to the do the switch, The big contacts can handle the juice.
The relay for the tail lights is of three wires. As the main power wire in is also the in for the field coil.
I would not pay more than 20-30 bucks for a relay. To buy an expensive toyota one just for the connector may be too much. As the generic one will need you to cut off the connector or solder in the wires.
my guess though is the fuse is blown. Put a multimeter accross the fuse to check for continuity first.
There are many things powered by the tail light relay.;
glovebox light
cigarette lighter
clearance lights
tail lights
even radio power of some sort(but that would ole stocko)
I bet you have a short somewhere, it blew the fuse. Unless you test the relay I bet its fine....
Just a guess though. G-luck.
Buy a mulitmeter. Have some fun with it.
__________________ -84 BJ60, Finally on the FN road!
-91 FJ80, wife's ride
Iron Butt award winner of the Cruise Moab 08 ! |
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12-15-06, 12:37 PM
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#8 (permalink)
| | 250+ Club
Join Date: May 2004 Location: Below Da Bridge
Posts: 672
| I recall Mark W writing about FJ 62s having trouble with wires above the rear fenderwell.. Seems rust gets in there and causes trouble.
__________________ "Love God, love your neighbor." JC
93 FZJ 80 Locked!
97 FZJ80 Collector's Edition- domestic servant |
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12-15-06, 08:00 PM
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#9 (permalink)
| | Forum Regular
Join Date: Aug 2006 Location: Down by the River
Posts: 136
| thanks. ya'll rock.
__________________ '87 HJ60 - Max
'85 FJ60 - future home of Max's drive train |
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12-16-06, 05:31 PM
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#10 (permalink)
| | 250+ Club
Join Date: Jan 2006 Location: Toronto
Posts: 744
| Quote:
Originally Posted by brownbear I hate to sound wierd.... but is your avatar you in a red dress??? | No brownbear, that was me. I like to go out on the town and mix it up once in a while. |
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12-16-06, 06:27 PM
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#11 (permalink)
| | 250+ Club
Join Date: Jan 2006 Location: Toronto
Posts: 744
| Quote:
Originally Posted by moondog yeah, yeah . . . . that is/was me. . . . . i just knew that you guys would be quick to help . . . . not that you aren't anyway  | ...Thunder stealer. |
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01-12-07, 01:52 PM
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#12 (permalink)
| | Forum Regular
Join Date: Aug 2006 Location: Down by the River
Posts: 136
| Hurray for taillights and the help of kind cruiserheads!. . . . couldn't of done it without you.
__________________ '87 HJ60 - Max
'85 FJ60 - future home of Max's drive train |
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01-12-07, 03:49 PM
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#13 (permalink)
| | 250+ Club
Join Date: Jan 2006 Location: Toronto
Posts: 744
| ...so what was it? |
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01-17-07, 11:35 AM
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#14 (permalink)
| | Site Addict
Join Date: Jun 2003 Location: Davis, CA
Posts: 1,025
| It was a jumble of some spaghetti trailer wiring thing that obviously had a bad ground or disconnection of some sort. We ended up just cutting the thing out and running new wires soldered to the original harness. It works and looks clean. It was nice having to 24 volt trucks there as I could just pull the relay and try it out in my truck. |
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