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Old 06-19-09, 01:15 PM   #23 (permalink)
sandcruiser
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Join Date: Sep 2004
Location: Tamarindo, Costa Rica
Posts: 2,846
when I installed mine on the hd-t, I did it without pulling the turbo and without pulling the manifold. It was .... nerve wracking.

But the way I did it was to put a magnet next to the hole- to pull chips/shavings away from the bit, and to do the work while the motor was on so that there was positive pressure on the exhaust system to blow chips/shavings out.

the downside is that you'll probably have to drill, then wait for things to cool off, then tap. The other downside is that I had a lot of trouble getting the tap handle to move freely in there- very cramped.

All things considered, if I did it again, I would seriously consider pulling the turbo (at least) or pulling the whole manifold (better) to do the work.

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91 fj80 w/ 93 1HD-T. OME 850/860 w/ 1" front spacer, LEDs, HIRs, Geolander MT's 33x12.50r15, Tuffy center, ARB rear locker (in progress), in garage: lightforce lights, full rack, superwinch X9, maggiolina tent, hella horns.
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