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Old 04-20-06, 05:20 PM   82 links from elsewhere to this Post. Click to view. #1 (permalink)
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1964 FJ40 Build

Hello all.

I finally got around to putting a thread together about the build that I've been doing on my cruiser.

I have been working on it for almost a year now and thanks to this site I think I have gotten quite far.

I found my cruiser in Corpus , but it had Arizona tags and by looking at it I could tell it was not in Corpus very long.

This is some of the specs on her:

406 SBC "Muy Torque" - Completely Rebuilt

TH350 tranny - Completely Rebuilt

Stock T-case - Completely Rebuilt


Stock axles - Completely Rebuilt
(Rear got later model shafts and a Detroit Locker)

4in HFS lift with some really long shackles that came with the cruiser.

Going to try to run 35s without cutting the rear fender wells.




Thats all that I can think of right now,
I guess I'll start posting pics now.




-my64fj40


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1964 FJ40- 406 SBC - TH350- HFS 4in- Detroit in rear- 35s


Build Thread:
http://forum.ih8mud.com/showthread.p...87#post1089087

Last edited by my64fj40; 03-14-07 at 07:48 PM.
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Old 04-20-06, 05:31 PM   #2 (permalink)
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This is her right after I bought it.
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Old 04-20-06, 05:38 PM   #3 (permalink)
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And a couple more....
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Old 04-20-06, 05:46 PM   #4 (permalink)
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Then we just started taking her apart.
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1964 FJ40- 406 SBC - TH350- HFS 4in- Detroit in rear- 35s


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http://forum.ih8mud.com/showthread.p...87#post1089087

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Old 04-20-06, 05:54 PM   #5 (permalink)
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Still taking her apart.....
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Old 04-20-06, 06:01 PM   #6 (permalink)
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Then we got the body, tranny, t-case off.

- See the body in the back -


And yes it did come with those Thornturds, but their gone now.
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Old 04-20-06, 06:13 PM   #7 (permalink)
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Then we started rebuilding the T - case....
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Old 04-20-06, 06:21 PM   #8 (permalink)
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Great frame...



The frame looks really good.

Can you tell about process you used to get it nice like that.

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Old 04-20-06, 06:35 PM   #9 (permalink)
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Quote:
Originally Posted by jackbrad


The frame looks really good.

Can you tell about process you used to get it nice like that.

I can't see that pic you posted but I assume you got it from the link in my sig.

I'm almost to that stage, I went and bought a silver star so I could post more pics.

OK here we go again.

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Build Thread:
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Old 04-20-06, 06:42 PM   #10 (permalink)
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Finishing up the T- Case....
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Old 04-20-06, 06:46 PM   #11 (permalink)
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Next we started with the frame.

We got it down to just frame, axles, and springs and then started preping it.




Edit: I guess I should have been more specific in what I meant by prep.

First grinded all the surface rust off I could with wire wheel.


Then rolled a couple shops down and got to use my buddy's steam cleaner on it.




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1964 FJ40- 406 SBC - TH350- HFS 4in- Detroit in rear- 35s


Build Thread:
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Old 04-20-06, 06:56 PM   #12 (permalink)
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After prep we started getting it ready for the POR - 15 process.


1. Marine Clean

2. Metal Ready

3. Grey POR - 15

4. Black Chassis Coat



These are pics of after the Marine Clean
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Old 04-20-06, 07:08 PM   #13 (permalink)
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And then the Metal Ready.

This caused the frame to have some Flash Rust...

- Then we removed the axles and suspension -



Edit: The flash rust is not a bad thing, it is a sign that the Metal Ready properly etched the metal. Plus POR15 sticks to somthing with a tooth much better than smooth metal.
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Build Thread:
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Old 04-20-06, 07:11 PM   #14 (permalink)
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looks nice keep up the good work

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Old 04-20-06, 07:17 PM   #15 (permalink)
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After that we put two coats of Grey POR - 15 on.....
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Old 04-20-06, 07:25 PM   #16 (permalink)
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Next came the Black Chassis Coat made by POR 15.

Which we put on two coats of also...
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Old 04-20-06, 09:31 PM   #17 (permalink)
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Summary of the POR 15:

It adhered great and would highly recommend it.

Here is the amounts that I bought to use:

I ended up buying 1 gallon of Marine Clean, 1 gallon of Metal Ready, 2 quarts of grey POR 15 (easier to put the black chassis coat of a grey color rather than another black that way you can see all the areas missed better) and 2 quarts of black chassis coat. You should ,in the end, have a little left over which I ended up using on some smaller stuff including the gas tank. Better to have a little left over than not enough.

If yall have any questions about the POR15 let me know

Here is a link to POR 15s website:
www.por15.com



-my64fj40

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Build Thread:
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Old 04-21-06, 07:39 AM   #18 (permalink)
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Coming right along man - that frame looks great!



Tucker

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Old 04-23-06, 11:12 AM   #19 (permalink)
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Thanks it looks great.

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Old 04-23-06, 12:16 PM   #20 (permalink)
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Did you rebuild the T-Case yourself or did you take it to some one?

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Old 04-23-06, 04:12 PM   #21 (permalink)
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Quote:
Originally Posted by 62 Dust Collector
Did you rebuild the T-Case yourself or did you take it to some one?

Did it myself.

It turned out not being as bad as I thought it would be.
(Toyota Repair Manuel helped alot)

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Old 04-23-06, 04:38 PM   #22 (permalink)
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Started working on the Front Axle next....
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Old 04-23-06, 04:42 PM   #23 (permalink)
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One more of the stuff I pulled out of the front.

I ended up rebuilding the whole axle:

-All Bearing
-Gaskets
-Knuckles
-Brakes
-Etc..
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Old 04-23-06, 04:48 PM   #24 (permalink)
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Here is a pic of the gears from the T-case and the adapter,

forgot to post with the other T-case pics...
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Old 04-23-06, 05:03 PM   #25 (permalink)
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Man, that is coming along really good. Keep us updated and keep those pics comin.

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Old 04-23-06, 05:06 PM   #26 (permalink)
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I started going through the brakes next..

Put all new:
-wheel cylinders
-shoes
-return springs

And on the drums and drum plates I did a little prep with a wire wheel, then painted them with a galvanizing compound, and then a high temp paint.
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Old 04-23-06, 05:09 PM   #27 (permalink)
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Also had all the drums turned...
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Old 04-23-06, 05:19 PM   #28 (permalink)
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After I had the front axle done I mounted it onto the chassis.

I made the stupid mistake of mouting the spirngs the wrong direction.

Don't worry I fixed it.
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Old 04-23-06, 05:33 PM   #29 (permalink)
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Then I started the rear axle..
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Old 04-23-06, 05:41 PM   #30 (permalink)
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Got some goodies for the rear axle:

Later model shafts off eBay

and a

Detroit Locker


The rear axle also got all new bearings.
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New Lift + Pics - Page 2 - Diesel Forum - The Diesel Stop.com This thread Refback 04-11-08 04:29 PM
Exhaust Y replacement, 11hrs labor??? - Diesel Forum - The Diesel Stop.com This thread Refback 04-08-08 09:08 PM
250 with 3.55 - Diesel Forum - The Diesel Stop.com This thread Refback 04-02-08 06:04 PM
Sea Foam - Diesel Forum - The Diesel Stop.com This thread Refback 03-27-08 03:04 PM
Water Pumps on the 7.3's - Diesel Forum - The Diesel Stop.com This thread Refback 03-27-08 02:28 PM
2001 F350 CC - All four power door locks failing - Diesel Forum - The Diesel Stop.com This thread Refback 03-25-08 10:59 PM
Increased MPG Re-flash - Page 3 - TheDieselStop.com - Diesel Forums This thread Refback 02-18-08 06:13 PM
Laying down the law with 450hp and 835ft/lbs of torque! - Page 7 - TheDieselStop.com - Diesel Forums This thread Refback 02-15-08 04:48 AM
Let the LemonLaw begin. - Page 4 - TheDieselStop.com - Diesel Forums This thread Refback 02-14-08 01:02 PM
Robalo Boat Owners This thread Refback 02-03-08 01:45 PM
Superchips Dyno Results.. - TheDieselStop.com Forums This thread Refback 01-30-08 09:13 AM
Coolant changing instructions... - TheDieselStop.com Forums This thread Refback 01-25-08 10:44 PM
Cabelas has Husky liners on sale - TheDieselStop.com Forums This thread Refback 01-18-08 03:33 PM
Diesel truck: Which one to choose? need guidance - TheDieselStop.Com Forums This thread Refback 01-14-08 12:12 PM
Superchips Dyno Results.. - TheDieselStop.Com Forums This thread Refback 01-08-08 04:55 PM
Coolant changing instructions... - TheDieselStop.Com Forums This thread Refback 01-08-08 09:24 AM
Fuel filter replacement - Stock - - TheDieselStop.Com Forums This thread Refback 01-06-08 07:03 PM
Cabelas has Husky liners on sale - TheDieselStop.Com Forums This thread Refback 01-04-08 10:56 PM
Runs rough for first couple minutes - TheDieselStop.Com Forums This thread Refback 12-30-07 01:04 PM
cold air intake, Need ADVICE please. - TheDieselStop.Com Forums This thread Refback 12-24-07 09:43 PM
Defeating TPMS??? - TheDieselStop.Com Forums This thread Refback 12-20-07 05:29 PM







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