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04-20-06, 05:20 PM
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#1 (permalink)
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Site Addict
Join Date: Aug 2005
Location: Corpus Christi/Austin, Texas
Posts: 1,625
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1964 FJ40 Build
Hello all.
I finally got around to putting a thread together about the build that I've been doing on my cruiser.
I have been working on it for almost a year now and thanks to this site I think I have gotten quite far.
I found my cruiser in Corpus , but it had Arizona tags and by looking at it I could tell it was not in Corpus very long.
This is some of the specs on her:
406 SBC "Muy Torque" - Completely Rebuilt
TH350 tranny - Completely Rebuilt
Stock T-case - Completely Rebuilt
Stock axles - Completely Rebuilt
(Rear got later model shafts and a Detroit Locker)
4in HFS lift with some really long shackles that came with the cruiser.
Going to try to run 35s without cutting the rear fender wells.
Thats all that I can think of right now,
I guess I'll start posting pics now.
-my64fj40
Last edited by my64fj40; 03-14-07 at 07:48 PM.
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04-20-06, 05:31 PM
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#2 (permalink)
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Site Addict
Join Date: Aug 2005
Location: Corpus Christi/Austin, Texas
Posts: 1,625
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This is her right after I bought it.
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04-20-06, 05:38 PM
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#3 (permalink)
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Site Addict
Join Date: Aug 2005
Location: Corpus Christi/Austin, Texas
Posts: 1,625
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And a couple more....
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04-20-06, 05:46 PM
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#4 (permalink)
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Site Addict
Join Date: Aug 2005
Location: Corpus Christi/Austin, Texas
Posts: 1,625
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Then we just started taking her apart.
Last edited by my64fj40; 05-14-06 at 05:03 PM.
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04-20-06, 05:54 PM
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#5 (permalink)
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Site Addict
Join Date: Aug 2005
Location: Corpus Christi/Austin, Texas
Posts: 1,625
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Still taking her apart.....
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04-20-06, 06:01 PM
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#6 (permalink)
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Site Addict
Join Date: Aug 2005
Location: Corpus Christi/Austin, Texas
Posts: 1,625
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Then we got the body, tranny, t-case off.
- See the body in the back -
And yes it did come with those Thornturds, but their gone now.
Last edited by my64fj40; 04-20-06 at 06:12 PM.
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04-20-06, 06:13 PM
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#7 (permalink)
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Site Addict
Join Date: Aug 2005
Location: Corpus Christi/Austin, Texas
Posts: 1,625
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Then we started rebuilding the T - case....
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04-20-06, 06:21 PM
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#8 (permalink)
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250+ Club
Join Date: Mar 2006
Location: Charlotte, NC
Posts: 556
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Great frame...
The frame looks really good.
Can you tell about process you used to get it nice like that.
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04-20-06, 06:35 PM
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#9 (permalink)
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Site Addict
Join Date: Aug 2005
Location: Corpus Christi/Austin, Texas
Posts: 1,625
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Quote:
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Originally Posted by jackbrad
The frame looks really good.
Can you tell about process you used to get it nice like that.
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I can't see that pic you posted but I assume you got it from the link in my sig.
I'm almost to that stage, I went and bought a silver star so I could post more pics.
OK here we go again.
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04-20-06, 06:42 PM
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#10 (permalink)
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Site Addict
Join Date: Aug 2005
Location: Corpus Christi/Austin, Texas
Posts: 1,625
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Finishing up the T- Case....
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04-20-06, 06:46 PM
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#11 (permalink)
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Site Addict
Join Date: Aug 2005
Location: Corpus Christi/Austin, Texas
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Next we started with the frame.
We got it down to just frame, axles, and springs and then started preping it.
Edit: I guess I should have been more specific in what I meant by prep.
First grinded all the surface rust off I could with wire wheel.
Then rolled a couple shops down and got to use my buddy's steam cleaner on it.
Last edited by my64fj40; 08-21-06 at 09:20 PM.
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04-20-06, 06:56 PM
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#12 (permalink)
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Site Addict
Join Date: Aug 2005
Location: Corpus Christi/Austin, Texas
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After prep we started getting it ready for the POR - 15 process.
1. Marine Clean
2. Metal Ready
3. Grey POR - 15
4. Black Chassis Coat
These are pics of after the Marine Clean
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04-20-06, 07:08 PM
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#13 (permalink)
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Site Addict
Join Date: Aug 2005
Location: Corpus Christi/Austin, Texas
Posts: 1,625
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And then the Metal Ready.
This caused the frame to have some Flash Rust...
- Then we removed the axles and suspension -
Edit: The flash rust is not a bad thing, it is a sign that the Metal Ready properly etched the metal. Plus POR15 sticks to somthing with a tooth much better than smooth metal.
Last edited by my64fj40; 09-28-06 at 07:35 AM.
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04-20-06, 07:11 PM
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#14 (permalink)
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Site Addict
Join Date: Aug 2005
Location: Sunny South
Posts: 1,861
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looks nice keep up the good work
__________________
71fj40-350,SM465,3SPD L/C T-Case,4 WDB's,SAGINAW
Dude!, those are my work moccasins!
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04-20-06, 07:17 PM
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#15 (permalink)
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Site Addict
Join Date: Aug 2005
Location: Corpus Christi/Austin, Texas
Posts: 1,625
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After that we put two coats of Grey POR - 15 on.....
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04-20-06, 07:25 PM
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#16 (permalink)
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Site Addict
Join Date: Aug 2005
Location: Corpus Christi/Austin, Texas
Posts: 1,625
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Next came the Black Chassis Coat made by POR 15.
Which we put on two coats of also...
Last edited by my64fj40; 07-12-06 at 06:46 PM.
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04-20-06, 09:31 PM
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#17 (permalink)
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Site Addict
Join Date: Aug 2005
Location: Corpus Christi/Austin, Texas
Posts: 1,625
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Summary of the POR 15:
It adhered great and would highly recommend it.
Here is the amounts that I bought to use:
I ended up buying 1 gallon of Marine Clean, 1 gallon of Metal Ready, 2 quarts of grey POR 15 (easier to put the black chassis coat of a grey color rather than another black that way you can see all the areas missed better) and 2 quarts of black chassis coat. You should ,in the end, have a little left over which I ended up using on some smaller stuff including the gas tank. Better to have a little left over than not enough.
If yall have any questions about the POR15 let me know
Here is a link to POR 15s website:
www.por15.com
-my64fj40
Last edited by my64fj40; 11-07-06 at 07:08 AM.
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04-21-06, 07:39 AM
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#18 (permalink)
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Site Addict
Join Date: May 2003
Location: Austin, TX
Posts: 2,033
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Coming right along man - that frame looks great!
Tucker
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04-23-06, 11:12 AM
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#19 (permalink)
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250+ Club
Join Date: Mar 2006
Location: Charlotte, NC
Posts: 556
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Thanks it looks great.
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04-23-06, 12:16 PM
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#20 (permalink)
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Forum Regular
Join Date: Jan 2006
Location: Sparks, Nevada
Posts: 68
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Did you rebuild the T-Case yourself or did you take it to some one?
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04-23-06, 04:12 PM
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#21 (permalink)
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Site Addict
Join Date: Aug 2005
Location: Corpus Christi/Austin, Texas
Posts: 1,625
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Quote:
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Originally Posted by 62 Dust Collector
Did you rebuild the T-Case yourself or did you take it to some one?
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Did it myself.
It turned out not being as bad as I thought it would be.
(Toyota Repair Manuel helped alot)
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04-23-06, 04:38 PM
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#22 (permalink)
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Site Addict
Join Date: Aug 2005
Location: Corpus Christi/Austin, Texas
Posts: 1,625
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Started working on the Front Axle next....
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04-23-06, 04:42 PM
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#23 (permalink)
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Site Addict
Join Date: Aug 2005
Location: Corpus Christi/Austin, Texas
Posts: 1,625
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One more of the stuff I pulled out of the front.
I ended up rebuilding the whole axle:
-All Bearing
-Gaskets
-Knuckles
-Brakes
-Etc..
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04-23-06, 04:48 PM
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#24 (permalink)
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Site Addict
Join Date: Aug 2005
Location: Corpus Christi/Austin, Texas
Posts: 1,625
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Here is a pic of the gears from the T-case and the adapter,
forgot to post with the other T-case pics...
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04-23-06, 05:03 PM
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#25 (permalink)
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250+ Club
Join Date: Feb 2005
Location: Hollister, CA
Posts: 699
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Man, that is coming along really good. Keep us updated and keep those pics comin.
__________________
1996 FZJ80 stock and unlocked "GREEN MONSTER"
1970 FJ40 1f & 4spd "BRUISER"
2001 Highlander "CREAMPUFF"
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04-23-06, 05:06 PM
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#26 (permalink)
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Site Addict
Join Date: Aug 2005
Location: Corpus Christi/Austin, Texas
Posts: 1,625
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I started going through the brakes next..
Put all new:
-wheel cylinders
-shoes
-return springs
And on the drums and drum plates I did a little prep with a wire wheel, then painted them with a galvanizing compound, and then a high temp paint.
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04-23-06, 05:09 PM
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#27 (permalink)
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Site Addict
Join Date: Aug 2005
Location: Corpus Christi/Austin, Texas
Posts: 1,625
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Also had all the drums turned...
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04-23-06, 05:19 PM
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#28 (permalink)
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Site Addict
Join Date: Aug 2005
Location: Corpus Christi/Austin, Texas
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After I had the front axle done I mounted it onto the chassis.
I made the stupid mistake of mouting the spirngs the wrong direction.
Don't worry I fixed it.
Last edited by my64fj40; 04-23-06 at 05:25 PM.
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04-23-06, 05:33 PM
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#29 (permalink)
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Site Addict
Join Date: Aug 2005
Location: Corpus Christi/Austin, Texas
Posts: 1,625
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Then I started the rear axle..
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04-23-06, 05:41 PM
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#30 (permalink)
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Site Addict
Join Date: Aug 2005
Location: Corpus Christi/Austin, Texas
Posts: 1,625
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Got some goodies for the rear axle:
Later model shafts off eBay
and a
Detroit Locker
The rear axle also got all new bearings.
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