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06-20-09, 11:52 AM
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#1 (permalink)
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Forum Regular
Join Date: Apr 2009
Posts: 79
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FJ40 fuel guage adjustment
Is there a way to adjust the guage to more accurately represent the level of fuel in the tank? Is there an adjustment at the fuel tank sending unit? 1971...thanks
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06-20-09, 06:25 PM
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#2 (permalink)
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Forum Regular
Join Date: May 2008
Location: Badger, Minnesota
Posts: 243
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i supposed you could take the sending unit out and bend the rod to where you want it.
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1964 FJ40, It's Blue now
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06-21-09, 06:23 AM
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#3 (permalink)
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total rice
Join Date: Nov 2004
Location: bring lawyers guns & money
Posts: 3,315
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I've just learned to live with it. On a full tank I get 50 miles before the needle even moves from 'F', another 50 miles to 1/2 full. The last 1/2 goes in ~25 miles or less. In my 75 there is no way of bending the arm of the sending unit to remedy this.
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1975 FJ40 - V8, 4WDB, Saginaw PS, SR, 4" lift w/ 33X12.50X15 BFG MTR's, M8000 ROTW
2007 4 Runner SR5 4WD - stone stock daily driver
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06-21-09, 10:49 AM
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#4 (permalink)
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250+ Club
Join Date: Apr 2007
Location: Redneck Central, NC
Posts: 778
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You can get all fancy and measure the ohm level and try to fix it electronically with resisters and shit, but the below advice will work pretty good. Or do what motorcycle people do, go by mileage if its that far off that you worry about running out
Is it the original sending unit? If it was swapped out with an aftermarket unit by a PO, the ohms won't match up.
Quote:
Originally Posted by weez440
i supposed you could take the sending unit out and bend the rod to where you want it.
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Alex
トヨタ ランドクルーザー
'76 Yella FJ40 短いバス
'94 FJZ80 Cummins 4BTA Conversion
'07 Tacoma, stock but locked
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06-22-09, 07:48 AM
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#5 (permalink)
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250+ Club
Join Date: Dec 2005
Location: Craig, CO
Posts: 634
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I messed with this some. The factory dash guage does have some small holes as I recal and some little plates inside the guage with a notch in them. It is possible to use a small screw driver to shift these small plates and it will affect the travel of the needle on the face. A 40 tank is roughly 18 gallons. I got mine to read just over full at when totally full and at E I have about 3 gallons in the tank. I could not however get the spread to work perfectly. While adjusting I could get full to hit the mark, but then E would be off, then I could get it to go the other way, but never a perfect even split. This was all done with the sender out of the tank, and manually raising and lowering it to simulate full travel.
The other issue is that the sender does not bottom out fully in the bottom of the tank, nor does it float completely to the top. You also generally have a little extra gas in the filler neck right after a fill up. Also realize that the shape of the tank, and the arc of the float inside is not an accurate measuring device, most cars are not. If you had a cylindric tank, and a guage that truly followed the depth of the fluid, then you would be accurate, but the funny shape of fuel tanks, especially the 40 makes the guage read very unrelaibly, as far as actual gallons compared to guage position, like 1/2.
I prefer the cushion on empty, I know if I hit E I will have roughly 30-45 miles to get home. I typically get 15 MPG highway in my 40, and I just figure on 10 MPG during slow 4WLOW wheeling, in moderate terrain.
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1996 T100, Stock, nice truck
1973 FJ-40, Stock
1984 FJ-60, Stock, 225,000+miles 
2002 Subaru Forester L, for the wifey
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06-22-09, 09:30 AM
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#6 (permalink)
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Forum Lifer
Join Date: Feb 2002
Posts: 2,615
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Only the early cruisers hold 18 gals...75-78 not so much...best solution is a new guage, new sender, or both.
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world's cleanest 89 FJ-62, and a few parts... 85 xcab hilux 4x4 resto'ed, 67 XKE, 1500 Vulcan, 80 Fj40 restored SOLD:( 03 Tacoma TRD SR5, Suzuki DR350 Sold :(
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