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06-03-09, 07:35 PM
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#1 (permalink)
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What's next?
Join Date: Nov 2006
Location: Podunk, Arizona
Posts: 2,572
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H41 or H42..
I've got one or the other sitting in the shop to eventually go in the 40. Any external differences to I.D?
Also, all I got from searches is a difference in gearing, can anyone expand on it?
Third, I am missing the shifter, where would you suggest?
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'69 fj40
CSC#103
A dry heat still cooks a turkey
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06-03-09, 07:47 PM
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#2 (permalink)
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Oh...Durka Durka Durka.
Join Date: Oct 2003
Location: in the shop
Posts: 16,023
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Quote:
Originally Posted by splitshot
Any external differences to I.D?
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Nope.
Put it in first gear and count the input shaft rotations compared to the output shaft rotations...
Quote:
Originally Posted by splitshot
Also, all I got from searches is a difference in gearing, can anyone expand on it?
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Gearing expanded... <---- this is a link
Quote:
Originally Posted by splitshot
Third, I am missing the shifter, where would you suggest?
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Shifter cane, or whole top cover?
Wanted section...
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06-03-09, 08:01 PM
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#3 (permalink)
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What's next?
Join Date: Nov 2006
Location: Podunk, Arizona
Posts: 2,572
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Quote:
Originally Posted by Poser
Nope.
Put it in first gear and count the input shaft rotations compared to the output shaft rotations...
Gearing expanded... <---- this is a link
Shifter cane, or whole top cover?
Wanted section...

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Thank you sir  , good info as usual..
Just the shifter rod/cane. Challange is to find first gear without the shifter..
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'69 fj40
CSC#103
A dry heat still cooks a turkey
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06-03-09, 09:27 PM
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#4 (permalink)
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What's next?
Join Date: Nov 2006
Location: Podunk, Arizona
Posts: 2,572
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Quote:
Originally Posted by Poser
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So, correct me if I'm wrong, I'm looking for 4.9/1, 5.2/1 or 3.5/1?
For 1st gear..
__________________
'69 fj40
CSC#103
A dry heat still cooks a turkey
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06-03-09, 09:34 PM
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#5 (permalink)
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Site Addict
Join Date: Sep 2007
Location: Cupertino, CA
Posts: 2,188
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Quote:
Originally Posted by splitshot
So, correct me if I'm wrong, I'm looking for 4.9/1, 5.2/1 or 3.5/1?
For 1st gear..
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4.9:1 for the H41
3.5:1 for the H42
There isn't much bad to say about the H41, you get a lower first which never hurts and its still plenty usable on the road - if you have one I don't know why you wouldn't use it.
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06-03-09, 10:07 PM
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#6 (permalink)
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What's next?
Join Date: Nov 2006
Location: Podunk, Arizona
Posts: 2,572
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My 3 speed is even lower at 2.7:1..(If I read that right).
I'm going to be replacing the 'ol f with a 2f, why would I want to put a higher ratio 4 speed instead of using my exhisting gears?
Sorry, I know this has been hammered before, but couldn't find any convincing answers..
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'69 fj40
CSC#103
A dry heat still cooks a turkey
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06-04-09, 06:50 AM
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#7 (permalink)
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Forum Lifer
Join Date: Jan 2003
Location: Cranbrook, B.C., Canada
Posts: 8,945
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Quote:
Originally Posted by splitshot
My 3 speed is even lower at 2.7:1..(If I read that right).
I'm going to be replacing the 'ol f with a 2f, why would I want to put a higher ratio 4 speed instead of using my exhisting gears?
Sorry, I know this has been hammered before, but couldn't find any convincing answers..
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Wrong. You 3 speed is HIGHER. For every rotation of the crank, your three speed in first puts out 2.7 rotations. The H41 puts out nearly 5 rotations, almost twice as low!
The H41 and H42 top cover should interchange as the shifting pattern is identical.
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'82 BJ60 H55 tranny, AXT turbo 3B diesel, high nickel alloy head, A/C, BDS lift, factory PTO, Aussie rear locker, OEM LSD front, 4:11's, 32's, PERFECT frame!
'76 FJ55, 3B turbo, alloy head, H41 tranny, 3 sp. transfer, 33's, A/C, PTO winch, long range tank!
'67 FJ45LV shop project c/w 3B turbo diesel transplant & H41 4 speed, 3 speed transfer, PTO!
www.wirrell.com
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06-04-09, 09:23 AM
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#8 (permalink)
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250+ Club
Join Date: Jan 2003
Location: GarlicLand, Kalifornia
Posts: 439
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Quote:
Originally Posted by cruiser_guy
<snip>
The H41 and H42 top cover should interchange as the shifting pattern is identical.
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The top covers will interchange, but there can be slight differences in the width of the shift forks. I could not use an H42 cover on my H41 because one of the shift forks was about 1.5mm too wide for the shift collar. The shift forks were not interchangeable on mine because the shift fork shafts were different diameters.
Also, the shifter cane is matched to the cover. The one piece cover requires a shorter shifter cane input than the two-piece cover. My H41 had the one piece top cover.
FWIW, my H41 supposedly came out of a Japanese Firetruck with a 2F.
Phil
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1973 FJ40, beeropener
1966 FJ45, (the 12HT has arrived....  )
1995 4Runner, AT with dual cases
President, Mountain Transit Authority, San Jose, CA
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06-04-09, 10:52 AM
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#9 (permalink)
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250+ Club
Join Date: Aug 2008
Location: Franktown, CO
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I currently have a worn out F.5 with an H42 and orion 4-1 TC behind it. I run 37's with 4.88 R&P. I'm getting ready to drop my new 2F in and am considering picking up an H41 to replace the H42 at the same time.
From my reading I'm assuming this would give me a much improved 1st gear for rock crawling in low range in conjunction with the Orion. Since the Orion is so low geared in low range, I'm thinking there may be times I will want to run in 4 high but have the lower 1st gear of the H41 in case I encounter a mild obstacle and dont want to stop and shift into low range.
Are my assumptions correct? Is there enough difference between the 41 and 42 first gear to make it worth the additional cost of buying a 41? It seems like the average price of 41's is around $650. I'm tempted to go sm420 to get a really super low 1st gear but I dont like dealing with adaptors and such. The 41 is nice because it's basically a direct bolt in.
I hope this isnt a highjack and sort of expands on the question in the original thread.
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1974 FJ40, Smurf Blue, Beadlocked 39's, ARB locked 4.88's F&R, Longfield axles/Birfs, SOA/C&T, H41, Orion TC, disc brakes, W8274, F.5 motor, Redline tube fenders & body armor and MetalTech stinger, sliders & full cage.
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06-04-09, 11:03 AM
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#10 (permalink)
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What's next?
Join Date: Nov 2006
Location: Podunk, Arizona
Posts: 2,572
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No highjack at all, Mtn. Good question.
Quote:
Originally Posted by pjohnson
The top covers will interchange, but there can be slight differences in the width of the shift forks. I could not use an H42 cover on my H41 because one of the shift forks was about 1.5mm too wide for the shift collar. The shift forks were not interchangeable on mine because the shift fork shafts were different diameters.
Also, the shifter cane is matched to the cover. The one piece cover requires a shorter shifter cane input than the two-piece cover. My H41 had the one piece top cover.
FWIW, my H41 supposedly came out of a Japanese Firetruck with a 2F.
Phil
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So, from what I'm getting, I need to pull off the top cover, and find 1st gear before I look for a shifter cane, because they won't interchange?
__________________
'69 fj40
CSC#103
A dry heat still cooks a turkey
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06-04-09, 01:26 PM
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#11 (permalink)
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250+ Club
Join Date: Jan 2003
Location: GarlicLand, Kalifornia
Posts: 439
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Quote:
Originally Posted by splitshot
No highjack at all, Mtn. Good question.
So, from what I'm getting, I need to pull off the top cover, and find 1st gear before I look for a shifter cane, because they won't interchange?
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Use a big-a$$ screwdriver to put it in first gear
If you have the cast one piece top cover, you can use a 3sp shifter cane and shorten the input end to fit. That is what I had to do.
If you have the 2 piece top cover where the shifter tower is bolted on to the cover, you should be able to use any readily available H42 shifter cane.
Also, if you have the 2 piece top cover, I would check to be sure it's an H41.
Post a couple pics...
Phil
__________________
1973 FJ40, beeropener
1966 FJ45, (the 12HT has arrived....  )
1995 4Runner, AT with dual cases
President, Mountain Transit Authority, San Jose, CA
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06-04-09, 01:37 PM
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#12 (permalink)
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250+ Club
Join Date: Jan 2003
Location: Silicon Valley
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My H42 top cover works perfectly with my H41 tranny, I did not have to modify or even adjust anything.
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'75 FJ40 mostly stock....yeah right!
'98 UZJ100
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06-04-09, 01:42 PM
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#13 (permalink)
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250+ Club
Join Date: Jan 2003
Location: Silicon Valley
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Quote:
Originally Posted by MtnTrucker
Are my assumptions correct? Is there enough difference between the 41 and 42 first gear to make it worth the additional cost of buying a 41? It seems like the average price of 41's is around $650. I'm tempted to go sm420 to get a really super low 1st gear but I dont like dealing with adaptors and such. The 41 is nice because it's basically a direct bolt in.
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Aren't you supposed to modify your drivelines with the SM420?
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'75 FJ40 mostly stock....yeah right!
'98 UZJ100
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06-04-09, 02:02 PM
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#14 (permalink)
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Forum Regular
Join Date: Oct 2005
Posts: 69
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Quote:
Originally Posted by cruiser_guy
Wrong. You 3 speed is HIGHER. For every rotation of the crank, your three speed in first puts out .37 rotations. The H41 puts out nearly .2 rotations, almost twice as low!
The H41 and H42 top cover should interchange as the shifting pattern is identical.
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FIXED it for ya
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1978 FJ40 mostly stock - 33x9.5
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06-04-09, 04:46 PM
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#15 (permalink)
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What's next?
Join Date: Nov 2006
Location: Podunk, Arizona
Posts: 2,572
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Quote:
Originally Posted by pjohnson
Use a big-a$$ screwdriver to put it in first gear
If you have the cast one piece top cover, you can use a 3sp shifter cane and shorten the input end to fit. That is what I had to do.
If you have the 2 piece top cover where the shifter tower is bolted on to the cover, you should be able to use any readily available H42 shifter cane.
Also, if you have the 2 piece top cover, I would check to be sure it's an H41.
Post a couple pics...
Phil
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Looks to be a H42, getting 3 1/2 rotations~ in 1st gear.
Here's a pic of the crusty thing..
__________________
'69 fj40
CSC#103
A dry heat still cooks a turkey
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06-04-09, 05:10 PM
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#16 (permalink)
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What's next?
Join Date: Nov 2006
Location: Podunk, Arizona
Posts: 2,572
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Another question: I know the switch on the back of the trans is the back up switch, but what is the lead that is on the top cover?
__________________
'69 fj40
CSC#103
A dry heat still cooks a turkey
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06-04-09, 11:44 PM
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#17 (permalink)
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250+ Club
Join Date: Jan 2003
Location: GarlicLand, Kalifornia
Posts: 439
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Quote:
Originally Posted by mustardfj40
My H42 top cover works perfectly with my H41 tranny, I did not have to modify or even adjust anything. 
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I suspect this is probably more common than my situation and leads me to believe my H41 truly did come from a Japanese model.
Phil
__________________
1973 FJ40, beeropener
1966 FJ45, (the 12HT has arrived....  )
1995 4Runner, AT with dual cases
President, Mountain Transit Authority, San Jose, CA
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06-05-09, 01:52 AM
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#18 (permalink)
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Forum Lifer
Join Date: Apr 2006
Location: Morgan Hill, CA
Posts: 3,356
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Quote:
Originally Posted by splitshot
Another question: I know the switch on the back of the trans is the back up switch, but what is the lead that is on the top cover?
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That's a '78 high-gear indicator. It eventually connects to the emissions computer. One year only for AFAIK. If you don't need it you should see if someone like SOR would want to trade you for a different top-cover as a good cruiser deed. I swapped this cover onto my H41 without any trouble, so I have an H41 with the high-gear indicator now.
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06-05-09, 06:34 AM
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#19 (permalink)
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250+ Club
Join Date: Jun 2008
Location: Vineland, NJ
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I am picking up an H42 for my 74 to install behind the 350.. right now it has a 3 speed tranny..
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74 FJ 40 - just starting............
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06-05-09, 06:38 PM
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#20 (permalink)
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What's next?
Join Date: Nov 2006
Location: Podunk, Arizona
Posts: 2,572
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Where is the best place to get the gear/bearing/seal to do a 4 into 3 conversion? Kurt?
__________________
'69 fj40
CSC#103
A dry heat still cooks a turkey
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06-05-09, 07:48 PM
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#21 (permalink)
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Oh...Durka Durka Durka.
Join Date: Oct 2003
Location: in the shop
Posts: 16,023
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Quote:
Originally Posted by cruiser_guy
Wrong. You 3 speed is HIGHER. For every rotation of the crank, your three speed in first puts out .37 rotations. The H41 puts out nearly .2 rotations, almost twice as low!
The H41 and H42 top cover should interchange as the shifting pattern is identical.
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Quote:
Originally Posted by nickwood48
FIXED it for ya
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What are you talking about?
The input shaft is coupled to the engine via the clutch disc and pressure plate combination. When the clutch pedal is released and the friction disc is clamped to the flywheel by the pressure plate, it rotates at the same speed as the crankshaft. For every one revolution of the crankshaft the clutch disc and transmission input shaft will rotate once as well.
When a Toyota J30 three-speed transmission is in first gear, for every one revolution of the input shaft, the output shaft will rotate 2.7 times.
When a Toyota H41 four-speed transmission is in first gear, for every one revolution of the input shaft, the output shaft will rotate 4.9 times.
When a GM SM420 four-speed transmission is in first gear, for every one revolution of the input shaft, the output shaft will rotate 7.05 times.
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06-05-09, 10:08 PM
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#22 (permalink)
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Forum Regular
Join Date: Dec 2006
Location: So Cal
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Thank You Poser.
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06-06-09, 04:55 PM
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#23 (permalink)
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250+ Club
Join Date: Jan 2007
Location: Stafford - UK
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Quote:
Originally Posted by Poser
What are you talking about?
When a Toyota H41 four-speed transmission is in first gear, for every one revolution of the input shaft, the output shaft will rotate 4.9 times.

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3000 rpm * 4.9 = 14700 rpm
3.7 diff so 14700/3.7 = 3972 rpm at wheels
Stock 31" tire so 31 * 3.14 = 97 inches * 3972 = 6 miles a minute or 336 miles an hour?
or
3000 / 4.9 = 612 rpm
3.7 diff so 612/3.7 = 165 rpm at the wheels
97 * 165 = 15 miles an hour
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FJ45 '75 & FJ45 '76
Stafford - UK
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06-06-09, 06:22 PM
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#24 (permalink)
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Site Addict
Join Date: Sep 2007
Location: Cupertino, CA
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Quote:
Originally Posted by malcb
3000 rpm * 4.9 = 14700 rpm
3.7 diff so 14700/3.7 = 3972 rpm at wheels
Stock 31" tire so 31 * 3.14 = 97 inches * 3972 = 6 miles a minute or 336 miles an hour?
or
3000 / 4.9 = 612 rpm
3.7 diff so 612/3.7 = 165 rpm at the wheels
97 * 165 = 15 miles an hour
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Yep, first through fourth are reduction gears. 4.9 turns output would be a one hell of an overdrive!
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06-09-09, 02:01 PM
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#25 (permalink)
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Forum Regular
Join Date: Oct 2005
Posts: 69
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Quote:
Originally Posted by malcb
3000 rpm * 4.9 = 14700 rpm
3.7 diff so 14700/3.7 = 3972 rpm at wheels
Stock 31" tire so 31 * 3.14 = 97 inches * 3972 = 6 miles a minute or 336 miles an hour?
or
3000 / 4.9 = 612 rpm
3.7 diff so 612/3.7 = 165 rpm at the wheels
97 * 165 = 15 miles an hour
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Exactly - for every 1 rotation your get .2 at the output (1/4.9).
__________________
1978 FJ40 mostly stock - 33x9.5
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06-09-09, 02:59 PM
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#26 (permalink)
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Forum Lifer
Join Date: Feb 2002
Location: OC, CA
Posts: 6,518
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Quote:
Originally Posted by Poser
What are you talking about?
When a Toyota J30 three-speed transmission is in first gear, for every one revolution of the input shaft, the output shaft will rotate 2.7 times.

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Actually, for every revolution of the output shaft, the input will rotate 2.7 times.
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06-09-09, 06:32 PM
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#27 (permalink)
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Forum Regular
Join Date: Oct 2005
Posts: 69
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Quote:
Originally Posted by Poser
What are you talking about?
The input shaft is coupled to the engine via the clutch disc and pressure plate combination. When the clutch pedal is released and the friction disc is clamped to the flywheel by the pressure plate, it rotates at the same speed as the crankshaft. For every one revolution of the crankshaft the clutch disc and transmission input shaft will rotate once as well.
When a Toyota J30 three-speed transmission is in first gear, for every one revolution of the input shaft, the output shaft will rotate 2.7 times.
When a Toyota H41 four-speed transmission is in first gear, for every one revolution of the input shaft, the output shaft will rotate 4.9 times.
When a GM SM420 four-speed transmission is in first gear, for every one revolution of the input shaft, the output shaft will rotate 7.05 times.

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Your all bassackwards poser.
If your engine RPM was increased, like your saying, you would have an overdrive.
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1978 FJ40 mostly stock - 33x9.5
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