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08-14-07, 02:29 PM
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#1 (permalink)
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Forum Regular
Join Date: Mar 2007
Location: Cleveland
Posts: 29
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Enduring Task: 1968 + 1978 Build/Merge Project
During my second tour of Iraq, I purchased a 1968 FJ40 with the help of my uncle, a retired chemist with several patents on the Corvette and other high performance cars of the day.
I grew up helping him restore Corvettes. We were going to meddle our mutual interests in creating something a little different using a 1968 FJ40 and various muscle car parts from the late 60s to include a 327 small block from an earlier model Corvette.
Unfortunately, six months upon my return from Baghdad my uncle passed away from a massive heart that hit him during his morning jog.
Besides losing him, I lost his skilled services and the blueprints in his head. Luckily for me, he left me a garage full of tools acquired over his lifetime and 327 small block ready for a little machining.
Essentially unaided locally (like a blind squirrel finding a nut) - I've taken a stout / running heap and most of my garage space into transformed them into an enduring task.
Along the way, I've befriended a few FJ40 owners who answer my ignorant e-mails about "where can I find this and that". As I can't always bother them too much, what not a better way to say "Hi, I'm a FJ40 project addict that needs help"
The 1968 FJ40 (before restoration / rebuild)
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1978 FJ40 frame up project
1993 Suzuki GS500E
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08-14-07, 02:42 PM
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#2 (permalink)
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Site Addict
Join Date: Jun 2007
Location: Whittier, Calif.
TLCA# Associate Member/Sponsor
Posts: 1,415
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Clean machine. A good start would be to get a Downey V8 Instruction manual (free for the asking) before you start. Heck, talk to me and I'll throw in a free catalog to boot. THANKS FOR KEEPING AN EYE ON OUR COUNTRY IN IRAQ.
Jim
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08-14-07, 02:50 PM
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#3 (permalink)
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Forum Lifer
Join Date: Apr 2004
Location: Greeley, Colorado
Posts: 2,623
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Quote:
Originally Posted by Downey
Clean machine. A good start would be to get a Downey V8 Instruction manual (free for the asking) before you start. Heck, talk to me and I'll throw in a free catalog to boot. THANKS FOR KEEPING AN EYE ON OUR COUNTRY IN IRAQ.
Jim
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Thats very cool!
Oh and ask away on the board...TONS of knowlege.
A huge thanks for protecting our country!
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08-14-07, 02:50 PM
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#4 (permalink)
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Forum Lifer
Join Date: Jan 2003
Location: Kansastitty
Posts: 7,309
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I have a pair of almost new bib light lenses(amber) that I will contribute. PM me your address and I'll send them to you.
Ed 
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My Anger-Management Class really pisses me off
'66FJ40, Fresh 2F, H42/Orion(By Poser... LCR4WD), ARB Front/rear(By Poser... LCR4WD), MetalTech Cage installed by Poser, Screw-ups fixed(by Poser) 4WDB Corvette Master, Mini Truck PS, 3.5" Lift, Warn 8274, 33s on stockers, WhiteKnuckle sliders
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08-14-07, 02:57 PM
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#5 (permalink)
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In the garage
Join Date: Jun 2004
Location: Maryland
Posts: 2,416
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That is a clean looking 40! If it does not have discs in front that would be my first mod. If you are going to put in lots of HP you are going to want to be able to stop it also.
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79 FJ40 & 78 FJ55
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08-14-07, 03:01 PM
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#6 (permalink)
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Forum Regular
Join Date: Mar 2007
Location: Cleveland
Posts: 29
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As my uncle took most of the 327 engine blueprinting with him and most of the Birfield.com community strongly advised going with the stock engine, I purchased a running 1978 2F motor and frame to make life easier for me.
Of course, I learned that having two semi-running FJ40s in a well-managed homeowner association community ain't good.
As soon as I learn how to shrink the project pictures  , I will post picture progress to date -
For now, I've done the following:
(1) 1968 tub and body parts completely repaired and painted
(2) 1978 frame fitted with a 4" lift and POR-15
(3) 34" x 9.5 Super Swamper tires (Bias Ply) on Chrome FJ62 rims
(4) 2F motor overhauled
(5) 4 speed transmission / transfer rebuilt
(6) New stainless steel hard brakelines and hose
(7) Mini-truck power steering box
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1978 FJ40 frame up project
1993 Suzuki GS500E
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08-14-07, 07:59 PM
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#7 (permalink)
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250+ Club
Join Date: Jun 2006
Location: North Andover, MA
Posts: 348
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Jar- Nice looking cruiser. Welcome back, and we hope you don't have to go for a third time. Thanks for contributing to saving our collective rear-ends.  Ned. (ex- 101st, one tour in 'Nam)
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'95 FJZ80- stock, not locked, PHH, HG, love it
'80 FJ40- stock, '84 2F, mini PS, a/c, still lotsa rust, sold
'88 FJ62- sold
'84 FJ60- sold
'81 FJ40- sold 
'71 FJ40 w/factory winch-sold
"Busily stamping out pissants while the pachyderms are running wild"
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08-17-07, 09:02 AM
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#8 (permalink)
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Forum Regular
Join Date: Mar 2007
Location: Cleveland
Posts: 29
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Here is a shot of the 1968 tub on the 1978 frame with 4" lift from Skyjacker and 34"x9.5" swampers
The 1978 2F returned from the machine shop
And, a shot with the 2F mounted (don't mind the rust for now its Cleveland)
__________________
1978 FJ40 frame up project
1993 Suzuki GS500E
Last edited by FJ_Jarhead; 08-17-07 at 09:28 AM.
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08-17-07, 09:18 AM
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#9 (permalink)
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Forum Regular
Join Date: Mar 2007
Location: Cleveland
Posts: 29
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The 2F prior sending out to the machine shop -
__________________
1978 FJ40 frame up project
1993 Suzuki GS500E
Last edited by FJ_Jarhead; 08-17-07 at 09:29 AM.
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08-17-07, 09:27 AM
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#10 (permalink)
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Forum Regular
Join Date: Mar 2007
Location: Cleveland
Posts: 29
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The 1968 tub (before the effort to unass the previous owners' modifications which were many)
After a few weeks with my friend who does body work / painting on the side (we metal patched the faux radio slot and eliminated a few extra dash guage slots)
The 1965 VW Bug is awaiting its engine on steriods while serving as a place to park the yard equipment.
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1978 FJ40 frame up project
1993 Suzuki GS500E
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11-30-07, 07:47 AM
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#11 (permalink)
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Forum Regular
Join Date: Jul 2007
Location: Foscoe, NC
Posts: 147
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Do I see a Jeep in the driveway?????????
anyway good luck
It is looking good my friend.....
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12-01-07, 01:44 PM
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#12 (permalink)
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Forum Regular
Join Date: Jan 2006
Location: Raymore, MO
Posts: 170
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I am somewhat in the same boat as you... I am combining a 70 and 71 FJ55 into one... and my project is on hold until i finish the engine in my wifes '66 beetle
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Alex "Jinglebells"
'85 Hilux, 2L-T Diesel
and a couple VW's
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12-01-07, 02:14 PM
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#13 (permalink)
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250+ Club
Join Date: Jan 2004
Location: Chester,vt.
Posts: 895
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Nice work! keep asking questions, that is what we are all here for.
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1975 FJ40 2H/H55
1975 FJ40 Lifted,locked,toyboxed,woods rig
1971 PIG 1HZ,H55,60 axles(in Progress)
1980 HJ47 Troopy
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09-16-08, 03:08 AM
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#14 (permalink)
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250+ Club
Join Date: Jun 2008
Location: Las Vegas, Nv.
Posts: 641
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similliar builds..
interesting build!! i recently purchased a 68 from the orig owner who installed a 66 Vette drivetrain which included the 327 and Muncie 4-spd tranny. Just got it running and haven't driven it much, just around the yard(it has no brakes, ha!). Looking forward to the suspension install and Rhino Lining the tub and top soon. Got the SS LTB's 34x10.5x15 so pretty close to your choice as well. Looks like we may have a lot in common. Good luck and keep us posted!!!!!
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Luke BZ
1968 FJ40 56k Orig mi. in the midst of a mild build.
2009 Tacoma TRD Off-Road 4.0 4x4
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09-16-08, 09:31 AM
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#15 (permalink)
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total rice
Join Date: Nov 2004
Location: bring lawyers guns & money
Posts: 3,283
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Judging from the NC plate I assume Cleveland, NC?
If so you may want to look up Cirbo here on Mud. I understand he's in the Charlotte area and IIRC was selling a nicely built VJ40 to someone in or around Cleveland, NC.
Look him up..maybe he can give you some pointers/advice.
http://forum.ih8mud.com/40-55-series...e-finally.html
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1975 FJ40 - V8, 4WDB, Saginaw PS, SR, 4" lift w/ 33X12.50X15 BFG MTR's, M8000 ROTW
2007 4 Runner SR5 4WD - stone stock daily driver
TLCA#10793
"The advent of the internet has permitted stupid people to propagate their stupidity WAY too easily, all with a position of self-proclaimed authority preying on peoples' ignorance or stupidity. Everyone with a keyboard is an expert." UNKNOWN
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09-16-08, 06:53 PM
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#16 (permalink)
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Site Addict
Join Date: Oct 2007
Location: panhandle florida
Posts: 2,244
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Fj40
Man it looks good!
I know what it's like to be deployed and dream dreams about the next project--what else is there? 
So you decided to go with the 2f? I dont think you can go wrong there---ease of maintenance, resell value, and they perform just fine
I am putting a 79 2F in my 71 but it is still in the process of being shipped. Any issues with hooking things up on the 78 motor using the 68 wiring, hoses, etc?
best of luck
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B Smith123
Haste maketh waste.
When the sun shineth, make hay.
Look ere ye leap.
John Heywood 1497-1580
71 FJ frame off build "UGLY BETTY" http://forum.ih8mud.com/40-55-series...y-betty-5.html
33 in BFGs, 4 inch HFS lift, Durabak, Paki Khaki top, Now sportin a RUNNING 2F and 4 speed!
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