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02-17-07, 09:01 PM
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#61 (permalink)
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250+ Club
Join Date: Apr 2004
Location: San Diego, CA
Posts: 472
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oh, and heres the new bends with the new brake. much better looking. the one on the left was made with my homemade brake, and the new one on the right.
__________________
1971 FJ40 w/ rust
1984 Toyota 4x4 Xcab rock cralwer
2006 Subaru WRX wagon
Want some GPS items? PM me for prices
camotoy
"Of all the things I have lost, I miss my mind the most"
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02-17-07, 09:28 PM
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#62 (permalink)
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IH8MUD Poser
Join Date: Dec 2004
Location: Winchester,Va
Posts: 380
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nice work!
new break makes it alot easer and nicer!
still lookin for someone arowed northern va with one to finish my rear sill
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02-17-07, 10:10 PM
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#63 (permalink)
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250+ Club
Join Date: Apr 2004
Location: San Diego, CA
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Quote:
Originally Posted by Jakes40
nice work!
new break makes it alot easer and nicer!
still lookin for someone arowed northern va with one to finish my rear sill 
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i got mine off ebay awile ago. nice and cheap. might try making my own now next time
Shane
__________________
1971 FJ40 w/ rust
1984 Toyota 4x4 Xcab rock cralwer
2006 Subaru WRX wagon
Want some GPS items? PM me for prices
camotoy
"Of all the things I have lost, I miss my mind the most"
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02-18-07, 03:35 AM
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#64 (permalink)
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Forum Lifer
Join Date: Jan 2004
Location: Lexington, KY
Posts: 3,847
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Is that 16ga? how long a piece can you bend in 16ga? What brand brake is that? I've been looking at the HF one and the ones EastWood sell...
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02-18-07, 10:35 AM
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#65 (permalink)
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250+ Club
Join Date: Apr 2004
Location: San Diego, CA
Posts: 472
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that is 18ga. using that as thats what the body is. the max cap for the brake is 16ga, but i doute that it would do that along the full lenght.
this is the harbor freight 48" model.
__________________
1971 FJ40 w/ rust
1984 Toyota 4x4 Xcab rock cralwer
2006 Subaru WRX wagon
Want some GPS items? PM me for prices
camotoy
"Of all the things I have lost, I miss my mind the most"
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02-18-07, 10:50 AM
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#66 (permalink)
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250+ Club
Join Date: Apr 2006
Posts: 715
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That thing is going to be wicked; can't wait to see the finished project!
__________________
Everyone is trying to accomplish something big, not realizing that life is made up of little things.
--Frank A. Clark
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02-18-07, 05:59 PM
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#67 (permalink)
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250+ Club
Join Date: Apr 2004
Location: San Diego, CA
Posts: 472
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why is it that no welding shop is open on the weekends. i broke my damn cup on the tig welder, then broke the hole saw bit later on. and figured that was enought for one day 
so, got the b piller hoop finished and tacked in. started working on some more cross bars but the bit took a shit.

close up of the intersection.

and a shot with a seat. am going to make the seat bars next weekend. but this is about where it will be. seat might be a bit higher in the end.
__________________
1971 FJ40 w/ rust
1984 Toyota 4x4 Xcab rock cralwer
2006 Subaru WRX wagon
Want some GPS items? PM me for prices
camotoy
"Of all the things I have lost, I miss my mind the most"
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02-18-07, 06:00 PM
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#68 (permalink)
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250+ Club
Join Date: Apr 2004
Location: San Diego, CA
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oh, and here is a pic of the new HF brake.
__________________
1971 FJ40 w/ rust
1984 Toyota 4x4 Xcab rock cralwer
2006 Subaru WRX wagon
Want some GPS items? PM me for prices
camotoy
"Of all the things I have lost, I miss my mind the most"
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02-20-07, 07:10 PM
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#69 (permalink)
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250+ Club
Join Date: Apr 2004
Location: San Diego, CA
Posts: 472
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more cage work. added rear cross support, and some door bars.
rear cross bars.

door bars. I didnt want them too high as to impead getting in and out. but, now that i am looking at it, i might make another set that goes up to that new cross bar, or just add an extra tube to mate up to it.
__________________
1971 FJ40 w/ rust
1984 Toyota 4x4 Xcab rock cralwer
2006 Subaru WRX wagon
Want some GPS items? PM me for prices
camotoy
"Of all the things I have lost, I miss my mind the most"
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02-20-07, 08:29 PM
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#70 (permalink)
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250+ Club
Join Date: Jul 2005
Location: O-side, CA
Posts: 687
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nice read, I like stories with lots of pictures.
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02-21-07, 07:47 AM
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#71 (permalink)
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250+ Club
Join Date: Feb 2006
Location: Covington GA
Posts: 317
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That cage looks indestructable....but one thing....are you going to tie it into the frame or just leave it attached to the body?
Awesome build and you've got crazy fab skills!!
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02-21-07, 11:15 AM
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#72 (permalink)
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250+ Club
Join Date: Apr 2004
Location: San Diego, CA
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yea, its getting tied to the frame. trying to figure out a way to make it bushing mounted. maybe have an intergrated tub mount / cage mount
Shane
__________________
1971 FJ40 w/ rust
1984 Toyota 4x4 Xcab rock cralwer
2006 Subaru WRX wagon
Want some GPS items? PM me for prices
camotoy
"Of all the things I have lost, I miss my mind the most"
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02-21-07, 09:10 PM
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#73 (permalink)
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250+ Club
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Location: San Diego, CA
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man, i need to put down the pipe, as i keep messing with this damn tube. i set off to make the seat tubes, but couldnt find a good way to attached it to the my cage. so added these which the seat tubing will now attach to.

close up of the tubing. man, making those huge notches sucked.
__________________
1971 FJ40 w/ rust
1984 Toyota 4x4 Xcab rock cralwer
2006 Subaru WRX wagon
Want some GPS items? PM me for prices
camotoy
"Of all the things I have lost, I miss my mind the most"
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02-22-07, 12:54 AM
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#74 (permalink)
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250+ Club
Join Date: Oct 2004
Location: Walnut Creek, CA
Posts: 775
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What is your wheelbase now ?
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85 Hilux LWB
TLCA #8378
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02-22-07, 09:29 AM
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#75 (permalink)
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250+ Club
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Location: San Diego, CA
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looks to be around 98" or so. so i might stretch it a bit more. The front axle could go forward more, but the steering box is at its ferthest place and the drag link and tie rod almost touch as it is.
Shane
__________________
1971 FJ40 w/ rust
1984 Toyota 4x4 Xcab rock cralwer
2006 Subaru WRX wagon
Want some GPS items? PM me for prices
camotoy
"Of all the things I have lost, I miss my mind the most"
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02-24-07, 07:45 PM
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#76 (permalink)
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250+ Club
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Location: San Diego, CA
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well, cage is finished.
took it out again to paint and finish welding. man, welding that thing all up seemed to take like 4 hours.
__________________
1971 FJ40 w/ rust
1984 Toyota 4x4 Xcab rock cralwer
2006 Subaru WRX wagon
Want some GPS items? PM me for prices
camotoy
"Of all the things I have lost, I miss my mind the most"
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02-24-07, 09:36 PM
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#77 (permalink)
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250+ Club
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Location: Walnut Creek, CA
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Looks good stretched. How much did you add to the body ?
__________________
85 Hilux LWB
TLCA #8378
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02-24-07, 09:58 PM
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#78 (permalink)
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Forum Regular
Join Date: Feb 2007
Location: Pacific Northwest
Posts: 158
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Just found this thread, best reading I've done in a long time. Fantastic fab work! I've heard of Franken40's, but that thing is a FJZILLA! Nice concept-use what you got!
__________________
Cascade Cruisers President,
1963 FJ45 SW, Bone stock and proud!
2007 FJ Cruiser, Lifted, Locked and Loaded
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02-24-07, 10:04 PM
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#79 (permalink)
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Site Addict
Join Date: Dec 2005
Posts: 1,592
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Any pics of how you embossed the strengthening ribs into the floor panels?
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"SOYLENT GREEN IS PEOPLE!!!"
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02-24-07, 10:37 PM
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#80 (permalink)
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250+ Club
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Location: San Diego, CA
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Quote:
Originally Posted by Skim
Looks good stretched. How much did you add to the body ?
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I added 14" to the body
Shane
__________________
1971 FJ40 w/ rust
1984 Toyota 4x4 Xcab rock cralwer
2006 Subaru WRX wagon
Want some GPS items? PM me for prices
camotoy
"Of all the things I have lost, I miss my mind the most"
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02-24-07, 10:39 PM
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#81 (permalink)
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250+ Club
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Location: San Diego, CA
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Quote:
Originally Posted by Brian in Oregon
Any pics of how you embossed the strengthening ribs into the floor panels?
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i used my super duper harbor freight bead roller
__________________
1971 FJ40 w/ rust
1984 Toyota 4x4 Xcab rock cralwer
2006 Subaru WRX wagon
Want some GPS items? PM me for prices
camotoy
"Of all the things I have lost, I miss my mind the most"
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02-24-07, 11:03 PM
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#82 (permalink)
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Site Addict
Join Date: Oct 2005
Location: Hagerstown MD
Posts: 1,756
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I love the steering wheel! great idea. I may steal that one. I've enjoyed watching the project. Keep up the good work. Are you staying with the 22R?
__________________
1978 (mostly) FJ-40, lift, 2F, bigger tires and custom swiss cheese body panels to reduce weight!
Various other toys 87 4runner, Motorcycles Ducati and Triumphs with an old Mach III in the mix.
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02-24-07, 11:07 PM
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#83 (permalink)
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250+ Club
Join Date: Apr 2004
Location: San Diego, CA
Posts: 472
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yea, the 22r has a cam and headers and is portmatched. so it runs good. only around 10k on the last rebuild also. will see how it works  hopfully it will be a fun weeknd driver with ok gas milage
Shane
__________________
1971 FJ40 w/ rust
1984 Toyota 4x4 Xcab rock cralwer
2006 Subaru WRX wagon
Want some GPS items? PM me for prices
camotoy
"Of all the things I have lost, I miss my mind the most"
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02-25-07, 08:53 AM
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#84 (permalink)
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Forum Lifer
Join Date: Jan 2003
Location: Kansastitty
Posts: 7,310
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Shane, what is the thickest sheetmetal that bead roller will do? Your work looks great! Thanks for sharing.
Ed
__________________
My Anger-Management Class really pisses me off
'66FJ40, Fresh 2F, H42/Orion(By Poser... LCR4WD), ARB Front/rear(By Poser... LCR4WD), MetalTech Cage installed by Poser, Screw-ups fixed(by Poser) 4WDB Corvette Master, Mini Truck PS, 3.5" Lift, Warn 8274, 33s on stockers, WhiteKnuckle sliders
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02-25-07, 06:54 PM
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#85 (permalink)
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250+ Club
Join Date: Apr 2004
Location: San Diego, CA
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I think the instructions say max is 16ga steel. i used it on the 18ga metal i was using and it worked great.
Shane
__________________
1971 FJ40 w/ rust
1984 Toyota 4x4 Xcab rock cralwer
2006 Subaru WRX wagon
Want some GPS items? PM me for prices
camotoy
"Of all the things I have lost, I miss my mind the most"
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02-25-07, 06:55 PM
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#86 (permalink)
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250+ Club
Join Date: Apr 2004
Location: San Diego, CA
Posts: 472
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well got the seats installed. finaly figured out how i wanted them 
I bought some trick tabs for the seats. i orderd a bunch online, but where not here in time, so i got shafted localy for 3 bucks a pop :shaking:

i welded some plate to the bottom of the seats to help give them some strenght.

i even put the steering colum in. and tested it out. sits nice and steering wheel seems perfect.
__________________
1971 FJ40 w/ rust
1984 Toyota 4x4 Xcab rock cralwer
2006 Subaru WRX wagon
Want some GPS items? PM me for prices
camotoy
"Of all the things I have lost, I miss my mind the most"
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02-25-07, 06:56 PM
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#87 (permalink)
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250+ Club
Join Date: Apr 2004
Location: San Diego, CA
Posts: 472
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worked on the steering wheel mount a little also. when i put my custom dash in, the part that holds the steering shaft (and ebrake) was no longer attached to the dash. so it was very flopy. and i dont think the ebrake would even work.
so, i fabed up a simple bracket to tie into those two pieces.

bottom side. man, i need to reweld that one
__________________
1971 FJ40 w/ rust
1984 Toyota 4x4 Xcab rock cralwer
2006 Subaru WRX wagon
Want some GPS items? PM me for prices
camotoy
"Of all the things I have lost, I miss my mind the most"
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02-25-07, 06:56 PM
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#88 (permalink)
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250+ Club
Join Date: Apr 2004
Location: San Diego, CA
Posts: 472
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ok, now for a major issue. i sware that i measured this crap, but now this is going to be an issue.
here is a side shot. to me the front axle is too far back. but, as you see in the other pic, i am not sure what i can do. any ideas?

and as you can see here. the axle is already pushed forward. the tir rod and drag link dont touch, but they get close.

and as you can see, i dont really have any room to move the box forward
man, my parents always told me to plan things out  oh well
__________________
1971 FJ40 w/ rust
1984 Toyota 4x4 Xcab rock cralwer
2006 Subaru WRX wagon
Want some GPS items? PM me for prices
camotoy
"Of all the things I have lost, I miss my mind the most"
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02-25-07, 06:57 PM
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#89 (permalink)
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250+ Club
Join Date: Apr 2004
Location: San Diego, CA
Posts: 472
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oh, and on another note, i am tieing the cage into the frame. so that part is hard mounted, but the body is usaly rubber mounted. is there any reasion why i shouldnt just hard mount the body also?
SHane
__________________
1971 FJ40 w/ rust
1984 Toyota 4x4 Xcab rock cralwer
2006 Subaru WRX wagon
Want some GPS items? PM me for prices
camotoy
"Of all the things I have lost, I miss my mind the most"
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02-25-07, 07:03 PM
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#90 (permalink)
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Forum Regular
Join Date: Aug 2005
Posts: 188
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Nice truck. It is looking very good. As has been said before I can only wish for the equipment and time to do a build like this. I will be checking in regularly for updates.
__________________
88 HJ61
Talk is cheap because supply exceeds demand.
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