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Old 05-20-08, 08:38 PM   #3 (permalink)
Godwin
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Join Date: Dec 2004
Location: Alabama
Posts: 1,275
The alternators have a pulley for a serpentine belt, but a V groove pulley can be swapped on (PN 27411-66040). This is a double groove pulley and ½ of the front pulley will have to be cut off.

Width of the alternator pulley at the outer edge is 9 mm and depth is 11.5, width on the smog pump pulley is 15.5 mm and depth is 15.5 mm. Stock belt is 16 mm wide. I went to Carquest with a cut down belt as a reference and requested a belt of the length I brought in but slightly smaller in width. I was looking for a compromise in width between the pulleys, but at the time I did not have the width measurements. What I came back with was a Carquest belt B40 manufactured by Gates. It is 43” long x 21/32” wide, or 1085 mm long and 16 mm wide. This belt is the same width as stock. I mounted it anyway and so far there’s been no problem.

To plug in wires this connector is needed (PN 90980-11964), this will only be the plastic shell and wires have to be added. I was able to scavenge some terminals from damaged harnesses from the local Toyota dealership, but if wiring terminals need to be purchased this is the PN 82998-12440. Three will be needed.
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Jim Godwin
1977 FJ40 with some stuff
1985 FJ60 with 3FE
1986 FJ60 now with stuff
1997 FZJ80 stockish

Tallassee, AL
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