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Old 05-20-08, 08:36 PM   #2 (permalink)
Godwin
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Join Date: Dec 2004
Location: Alabama
Posts: 1,276
The upper smog pump mount has a long sleeve and the tensioning bolt had to be spaced back ca. 25 mm so that it could be used to tighten the alternator. A spacer was cut from some flat stock for this.

Inner diameter of both the upper and lower mounts on the alternator is 10.5 mm. Diameter of the smog pump mounting bolt is 7.8 mm. I used sections of ½” copper tubing as sleeves in the smog pump mounts to fill some of the gap.

Three copper sleeves were cut:
1) 54.5 mm long, to fit in the lower alternator mount;
2) 47.5 mm long with a large washer JB welded on. This holds the alternator in place;
3) A 35 mm long sleeve to fill the upper mount.
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Jim Godwin
1977 FJ40 with some stuff
1985 FJ60 with 3FE
1986 FJ60 now with stuff
1997 FZJ80 stockish

Tallassee, AL
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