IH8MUD™ Forums - View Single Post - Front axle rebuild

Beowulf · 05-01-03, 11:32 PM

Beowulf's recommended parts for an 80 Series front axle service:
================================================

This is divided into 3 sections; A, B, and C.
Pricing is approximate and was determined by using list prices as of May, 2003.

Section A. Typical Anal Mainteance 'Mudder (Money is not an obstacle)
This is for those of us that want to do the job
one time and want all possible parts on hand. Cost
of parts is insignificant.

90313-93003 $27.22 ea x2 Dust Seal
43436-60011 $ 1.14 ea x2 Inner Spindle Gasket
43435-60020 $ 1.03 ea x2 Outer Spindle Gasket
43204-60031 $27.35 ea x2 Dust Seal & wiper Kit
43422-60060 $ 1.51 ea x2 Hub Gasket

90311-62001 $12.02 ea x2 Grease seals for wheel
90310-35010 $ 6.26 ea x2 Inner axle oil seals
09607-60020-01 $32.95 ea x1 54mm hub socket, SST
90366-20003 $22.38 ea x4 Knuckle Bearings & races (Koyo: 30304AJR-2-N Hi cap)
90368-49084-77 $50.90 ea x2 Inner wheel bearings, Timken bearing #JLM104948, race #JLM104910
90368-45087-77 $43.85 ea x2 Outer wheel bearings, Timken bearing #LM102949 , race #LM102910
90215-42025 $ 2.81 ea x2 Tabbed Spindle Lock Washer

43236-60020 $ 1.39 ea x2 0.10mm Knuckle bearing shims for setting preload
43233-60030 $ 2.73 ea x2 0.20mm Knuckle bearing shims for setting preload
43234-60020 $ 3.01 ea x2 0.50mm Knuckle bearing shims for setting preload
43235-60020 $ 4.06 ea x2 1.00mm Knuckle bearing shims for setting preload

90521-34005 $ 2.69 ea x2 C-clip for inner axle to birfield (43411C in the diagram below)
90520-31007 $ 2.57 ea x2 Snap ring for outer axle
90126-12005 $ 1.57 ea x8 New style lower knuckle studs (added 13.May.2005)

Section A assumes you will be replacing wheel bearings and
adjusting the knuckle bearing preload. The inner axle will be
separated from the birfield for cleaning so you will need the
C-clip. The birfields will be swapped from left to right side to
extend their life. A hub socket is in the list of parts because
this is intended to be for the person that wants a complete kit.

================================================== ================

Section B. Do the job right.
This is for those of us that insist on using the
best parts available. This is the first or the second
service for your vehicle. Many parts will be cleaned
and reused.

90313-93003 $27.22 ea x2 Dust Seal
43436-60011 $ 1.14 ea x2 Inner Spindle Gasket
43435-60020 $ 1.03 ea x2 Outer Spindle Gasket
43204-60031 $27.35 ea x2 Dust Seal & wiper Kit
43422-60060 $ 1.51 ea x2 Hub Gasket
90215-42025 $ 2.81 ea x2 Tabbed Spindle Lock Washer
90520-31007 $ 2.57 ea x2 Snap ring for outer axle

90311-62001 $12.02 ea x2 Grease seals for wheel
90310-35010 $ 6.26 ea x2 Inner axle oil seals
90366-20003 $22.38 ea x4 Knuckle Bearings & races (Koyo: 30304AJR-2-N Hi cap)
90126-12005 $ 1.57 ea x8 New style lower knuckle studs (added 13.May.2005)

Section B assumes you will inspect and reuse the wheel bearings, and many other parts.
The inner axle will not be seperated from the birfield for thorough cleaning or for
swapping the birfields from left to right sides. You will borrow a hub socket if you
don't have one. The knuckle bearing preload will not be adjusted and the shims will be reused.

================================================== ================

Section C. Do the job at minimum cost.
This is for those of us that need to save every possible penny
and will risk a premature failure to conserve money. This may
be the 2nd, 3rd, or 4th axle service for your vehicle.
Most parts will be cleaned and reused.

90313-93003 $27.22 ea x2 Dust Seal
43436-60011 $ 1.14 ea x2 Inner Spindle Gasket
43435-60020 $ 1.03 ea x2 Outer Spindle Gasket
43204-60031 $27.35 ea x2 Dust Seal & wiper Kit
43422-60060 $ 1.51 ea x2 Hub Gasket

90310-35010 $ 6.26 ea x2 Inner axle oil seals

Section C assumes you will inspect and reuse the knuckle bearings,
and many other parts. The inner axle will not be seperated from the birfield
for thorough cleaning or for swapping the birfields from left to right sides.
You will borrow a hub socket if you don't have one. You may elect to reuse or
make your own 60011, 60060, & 60020 gaskets. The inner wheel bearings will not be
removed or inspected.

================================================== ================

There is a kit from Toyota that contains the seals and gaskets for both sides.
This kit is priced higher than the individual pieces. Therefore, the above
lists contain the individual parts rather than the kit.

04434-60051 $201.03 ea x1 Master Front Axle Gasket Kit, both sides

The 04434-60051 consists of the following part numbers:
90313-93003 $27.22 ea x2 Dust Seal
43436-60011 $ 1.14 ea x2 Inner Spindle Gasket
43435-60020 $ 1.03 ea x2 Outer Spindle Gasket
43204-60031 $27.35 ea x2 Dust Seal & wiper Kit
43422-60060 $ 1.51 ea x2 Hub Gasket

Total $116.50 versus $201.03 for the kit, same stuff.

================================================== ==================

The bearing manufacturer part numbers were listed where available. These
can be sourced from many places, including your Toyota dealer. Get the
best price you can as long as it is the same part.

================================================== =================

Images for reference:

-B-

05-01-03, 11:32 PM	#14
Beowulf The quick brown fox ..... Join Date: Mar 2003 Location: Somewhere in the foothills... Posts: 10,400	Re: Front axle rebuild - P/Ns needed (C-Dan) Beowulf's recommended parts for an 80 Series front axle service: ================================================ This is divided into 3 sections; A, B, and C. Pricing is approximate and was determined by using list prices as of May, 2003. Section A. Typical Anal Mainteance 'Mudder (Money is not an obstacle) This is for those of us that want to do the job one time and want all possible parts on hand. Cost of parts is insignificant. 90313-93003 $27.22 ea x2 Dust Seal 43436-60011 $ 1.14 ea x2 Inner Spindle Gasket 43435-60020 $ 1.03 ea x2 Outer Spindle Gasket 43204-60031 $27.35 ea x2 Dust Seal & wiper Kit 43422-60060 $ 1.51 ea x2 Hub Gasket 90311-62001 $12.02 ea x2 Grease seals for wheel 90310-35010 $ 6.26 ea x2 Inner axle oil seals 09607-60020-01 $32.95 ea x1 54mm hub socket, SST 90366-20003 $22.38 ea x4 Knuckle Bearings & races (Koyo: 30304AJR-2-N Hi cap) 90368-49084-77 $50.90 ea x2 Inner wheel bearings, Timken bearing #JLM104948, race #JLM104910 90368-45087-77 $43.85 ea x2 Outer wheel bearings, Timken bearing #LM102949 , race #LM102910 90215-42025 $ 2.81 ea x2 Tabbed Spindle Lock Washer 43236-60020 $ 1.39 ea x2 0.10mm Knuckle bearing shims for setting preload 43233-60030 $ 2.73 ea x2 0.20mm Knuckle bearing shims for setting preload 43234-60020 $ 3.01 ea x2 0.50mm Knuckle bearing shims for setting preload 43235-60020 $ 4.06 ea x2 1.00mm Knuckle bearing shims for setting preload 90521-34005 $ 2.69 ea x2 C-clip for inner axle to birfield (43411C in the diagram below) 90520-31007 $ 2.57 ea x2 Snap ring for outer axle 90126-12005 $ 1.57 ea x8 New style lower knuckle studs (added 13.May.2005) Section A assumes you will be replacing wheel bearings and adjusting the knuckle bearing preload. The inner axle will be separated from the birfield for cleaning so you will need the C-clip. The birfields will be swapped from left to right side to extend their life. A hub socket is in the list of parts because this is intended to be for the person that wants a complete kit. ================================================== ================ Section B. Do the job right. This is for those of us that insist on using the best parts available. This is the first or the second service for your vehicle. Many parts will be cleaned and reused. 90313-93003 $27.22 ea x2 Dust Seal 43436-60011 $ 1.14 ea x2 Inner Spindle Gasket 43435-60020 $ 1.03 ea x2 Outer Spindle Gasket 43204-60031 $27.35 ea x2 Dust Seal & wiper Kit 43422-60060 $ 1.51 ea x2 Hub Gasket 90215-42025 $ 2.81 ea x2 Tabbed Spindle Lock Washer 90520-31007 $ 2.57 ea x2 Snap ring for outer axle 90311-62001 $12.02 ea x2 Grease seals for wheel 90310-35010 $ 6.26 ea x2 Inner axle oil seals 90366-20003 $22.38 ea x4 Knuckle Bearings & races (Koyo: 30304AJR-2-N Hi cap) 90126-12005 $ 1.57 ea x8 New style lower knuckle studs (added 13.May.2005) Section B assumes you will inspect and reuse the wheel bearings, and many other parts. The inner axle will not be seperated from the birfield for thorough cleaning or for swapping the birfields from left to right sides. You will borrow a hub socket if you don't have one. The knuckle bearing preload will not be adjusted and the shims will be reused. ================================================== ================ Section C. Do the job at minimum cost. This is for those of us that need to save every possible penny and will risk a premature failure to conserve money. This may be the 2nd, 3rd, or 4th axle service for your vehicle. Most parts will be cleaned and reused. 90313-93003 $27.22 ea x2 Dust Seal 43436-60011 $ 1.14 ea x2 Inner Spindle Gasket 43435-60020 $ 1.03 ea x2 Outer Spindle Gasket 43204-60031 $27.35 ea x2 Dust Seal & wiper Kit 43422-60060 $ 1.51 ea x2 Hub Gasket 90310-35010 $ 6.26 ea x2 Inner axle oil seals Section C assumes you will inspect and reuse the knuckle bearings, and many other parts. The inner axle will not be seperated from the birfield for thorough cleaning or for swapping the birfields from left to right sides. You will borrow a hub socket if you don't have one. You may elect to reuse or make your own 60011, 60060, & 60020 gaskets. The inner wheel bearings will not be removed or inspected. ================================================== ================ There is a kit from Toyota that contains the seals and gaskets for both sides. This kit is priced higher than the individual pieces. Therefore, the above lists contain the individual parts rather than the kit. 04434-60051 $201.03 ea x1 Master Front Axle Gasket Kit, both sides The 04434-60051 consists of the following part numbers: 90313-93003 $27.22 ea x2 Dust Seal 43436-60011 $ 1.14 ea x2 Inner Spindle Gasket 43435-60020 $ 1.03 ea x2 Outer Spindle Gasket 43204-60031 $27.35 ea x2 Dust Seal & wiper Kit 43422-60060 $ 1.51 ea x2 Hub Gasket Total $116.50 versus $201.03 for the kit, same stuff. ================================================== ================== The bearing manufacturer part numbers were listed where available. These can be sourced from many places, including your Toyota dealer. Get the best price you can as long as it is the same part. ================================================== ================= Images for reference: -B- Last edited by Beowulf; 05-13-05 at 11:42 PM.