100 Series Rear Drawer System Build (w/picks)

Zane · 10-16-08, 08:49 PM

Well, I just finished up my rear storage drawer system for my 100. I built most of it out of 1/2" pine and the top out of 3/4" Pine to keep the weight down. I purchased the drawer runners, latches, handles, aluminum angle, etc. from Lowes and carpet from a local carpet store. I had a bunch of aluminum tread plate laying around and cut and used them for the face of the drawers.

I built the drawers so that I can take one side out and leave the other and still be able to put in one of the rear jump seats. I am using small u-bolts that attach to the latching system for the rear jump seats to hold the drawer system to the floor.

My camera was in the shop so I was not able to take pictures during the build and only have the after shots. Enjoy!

Zane · 10-16-08, 08:54 PM

more pics

Zane · 10-16-08, 08:57 PM

I built the drawers so that I can fold the rear seats down and place an air bed in the back and it makes a perfect platform for queen size bed.

The last picture is the back of the drawer system that is behind the rear seats.

spressomon · 10-16-08, 09:22 PM

Nice job Zane! You're going to become addicted to those drawers real fast!

slimbuddha · 10-17-08, 12:01 AM

They look great, and I like that they can be used independently.

anthonycds · 10-17-08, 01:46 AM

wow, looks great! almost looks like a factory option.

oro-o · 10-17-08, 02:53 AM

Wow. So very nice! I/we really need something like that to tidy up our cargo area, given the tools and tack I keep back there. If you feel like giving better details on the build, and some photos of the units removed so I could see how to copy them, I would so like to do this project.

Very, very nice. So the pop-out panels are to access space otherwise wasted behind/beide the drawers? Like where to stuff thing you don't need often but want to have (socket sets, jumper cables, etc.?). Nice. Two tiers of access based on need. Neat.

gearguywb · 10-17-08, 04:19 AM

Nicely done!

KLF · 10-17-08, 06:27 AM

Very nice. Seriously nice.

I think you should have them drawn up in AutoCAD and make the plans available for a few $$ to cover your costs. I know if I had a 100 I'd gladly pay for them.

davegonz · 10-17-08, 07:12 AM

That came out nice Zane. Maybe when you're in town next time, you can help me finish up my system. I'm modding one that I had into half storage and half fridge slide.

CrusrDug · 10-17-08, 07:17 AM

Very nice custom look. One of the better template jobs I've seen!

1loudLX · 10-17-08, 07:32 AM

How much? I'll pay for your flight to NY to come build me some! That looks awesome, great job.

Trunk Monkey · 10-17-08, 07:49 AM

So wish I didn't need my 3rd row . . . .

Nice work!

Zane · 10-17-08, 09:02 AM

Quote:

Originally Posted by oro-o

Wow. So very nice! I/we really need something like that to tidy up our cargo area, given the tools and tack I keep back there. If you feel like giving better details on the build, and some photos of the units removed so I could see how to copy them, I would so like to do this project.

Very, very nice. So the pop-out panels are to access space otherwise wasted behind/beide the drawers? Like where to stuff thing you don't need often but want to have (socket sets, jumper cables, etc.?). Nice. Two tiers of access based on need. Neat.

Like I said I didn't take any pictures during the build due to my camera being in the shop, but I did do a more detailed write up on the rear drawer system I built for my 80 I used to have. I used similar method in the build for my 100 with the exception of the 100 can be split and my 80 was one solid unit. Link found here.

Yes the side pop out panels are to stuff anything you want in the empty space to the right and left of the drawers. I built hatches on hinges for larger storage that i can fit my tool bags, portable air pump and or things that I need to be able to get to without having to get out of my rig and open the tailgate.

Zane · 10-17-08, 09:04 AM

Quote:

Originally Posted by Trunk Monkey

So wish I didn't need my 3rd row . . . .

Nice work!

I have a third child on the way so I will need the third row! Whats nice is that this design is module and i have the option to put both seats in, one seat in or no seats in!

ZZ

Topmounter · 10-17-08, 09:45 AM

Very nice job... wish I still had access to a wood shop and some talent

Trunk Monkey · 10-17-08, 10:01 AM

Quote:

Originally Posted by Zane

I have a third child on the way so I will need the third row! Whats nice is that this design is module and i have the option to put both seats in, one seat in or no seats in!

ZZ

Depending on how old your kids are you can fit 3 across the 2nd row, we've got two boosters and a big ole Britax in the middle. We have to keep the 3rd row for when the 100 turns into the school bus once a week.

hks3sgte · 10-17-08, 11:31 AM

Soooooooooooo..... how much to build me a set?

MoJ · 10-17-08, 11:32 AM

These look even better in person. Nice work Zane.

Topmounter · 10-17-08, 11:45 AM

Re: Kids... especially the younger ones should fit in the drawers nicely.

BMWSTOY · 10-17-08, 12:54 PM

Nice, Very Nice.
Only wishing mine will eventually turn out that nice - but I have not started

Way to Go Zane

fish2live · 10-17-08, 01:15 PM

group buy??

ringpinion.biz · 10-17-08, 01:44 PM

I face this as well. With another car seat being added to the list of things to fit in the LC, I'll be removing my drawer setup too (availble soon, local p/u in wa only

). I made the height on the drawer to use an air matress with middle seat down too, but I dont foresee the need much anymore.

fish2live · 10-17-08, 08:57 PM

PM sent ringpinion.... ;-)

oro-o · 10-17-08, 09:33 PM

PM sent to ringpinion, too. I'll get in line behind Fish2Live. The other 1/2 just saw these photos and she's wanting a set (The LC is her daily driver). I'll have to get off my butt and figure out how to make some otherwise. I have zero experience with cabinets, but probably can do a good job if I can find some good instructions online somewhere.

Anyone got any links to more details on how to build something similar?

Topmounter · 10-17-08, 11:35 PM

Actually I'd just like to find some accurate CAD files, take them to a cabinet shop with the CNC type machines and have them crank out the pieces... then all I'd have to do is screw the parts together (hopefully).

macneill · 10-18-08, 08:41 AM

Those are sweet! I need to find some time to make a set.

OursSauvage · 10-19-08, 07:15 AM

Absolutely fabululous !
I built drawers, years ago, for the Hj61.... but yours are wonderfull
I need a set for the 100 ( I'm going to work with the 100 on service call)
The most difficult things is to follow the interior design.
Too bad you don't have plans... I also would have paid for (I don't have the R&D time)

Zane · 10-20-08, 09:58 AM

Quote:

Originally Posted by OursSauvage

The most difficult things is to follow the interior design.
Too bad you don't have plans... I also would have paid for (I don't have the R&D time)

Its really not that hard to do the contour of the interior. See attached diagram of how I did it. All you have to do is build a little jig our of some scrap drill a small hole and shove a pencil in it and follow the contour of the interior panel then cut with a jig saw. Let me know if you have any questions.

Zane

Topmounter · 10-20-08, 12:01 PM

Any rough estimate on what the materials cost?